JACK FARON
Columbia,MO
Summary
Dynamic manufacturing professional with extensive experience in optimizing production processes and implementing innovative engineering solutions. Proven track record of enhancing operational efficiency through collaborative teamwork and strategic problem-solving initiatives. Recognized for reliability and adaptability, supported by strong expertise in process optimization and root cause analysis. Committed to driving continuous improvement and delivering measurable results in fast-paced environments.
Overview
8
8
years of professional experience
Work History
Medical Drug Manufacturing Process Engineer
Solventum
04.2024 - Current
- Provided technical and strategic leadership deploying automation, process, and efficiency upgrades on a high-volume manufacturing line, driving throughput and productivity gains, achieving $1.9M in yearly cost savings
- Led cross-functional engineering, quality, laboratory and regulatory teams to deliver custom upgrades on drug manufacturing equipment, resulting in a 35% OEE improvement and $650K+ annual cost savings
- Represented manufacturing during the 2024 FDA audit of Solventum’s Columbia plant, answering auditor questions regarding manufacturing processes, controls, validations, testing and adherence to regulations
- Led numerous Kaizen and Kata improvement events, delivering sustainable results through Continuous Improvement, Six Sigma, LEAN, Total Quality Management and 5S methodologies
- Manufacturing site lead for launch of SoluPrep Sterile Pre-Operative Skin Preparation Applicator product line
- Developed User Requirement Specifications (URS) for clean rooms, aligned with ISO, FDA and internal guidance
- Built advanced capability in machine automation, PLC logic, vision systems, GxP, MES, SAP, FDA Title 21 CFR regulations and pharmaceutical manufacturing processes
- Championed a culture of continuous improvement through training, coaching, and KPI-driven performance tracking, enhancing team engagement and process ownership
Medical Drug Manufacturing Process Engineer
3M
02.2022 - 04.2024
- Lead manufacturing site engineer overseeing the launch and scale up of the SoluPrep Sterile product line which is a surgical pre-operative skin preparation applicator regulated by the FDA Title 21 Code of Federal Regulations
- Awarded 3M Circle of Technical Excellence and Innovation award for contributions launching SoluPrep Sterile
- Led IQ/OQ/PQ/PPQ validations for drug equipment and processes, supporting commercial readiness
- Resolved bottlenecks using DMAIC, 5 Whys, SIPOC and structured RCA to improve efficiency and reliability
- Developed processes to manufacture semi-finished and finished goods, ensuring scalability and GMP alignment
- Led the cleaning validation strategy for drug-solution train assemblies, defining protocols, acceptance criteria, and cross-functional execution to ensure compliance and product safety
- Designed and implemented automated vision systems to enhance detection accuracy
- Developed batch records, bill of materials, standard cost, preventative maintenance procedures and operator work instructions for various drug products and processes
Engineering Intern
Code 3 Inc.
05.2019 - 08.2021
- Interacted with manufacturing and electrical engineering roles to improve operating efficiency and assist in development of new light head configurations and programming for enhanced emergency vehicle lighting
- Salvaged $50,000+ of non-conforming PCA’s through failure mode analysis and corrective actions
- Maintained output during COVID supply chain interruptions by developing product conversion methods
- Implemented various safety improvements including installing ESD grounding of operators and workstations
Cadet
The United States Air Force Academy
06.2017 - 01.2019
- Kicker and Punter on Air Force Academy football team while fully enrolled and adhering to all military duties
- Mentored underclassmen in squadron 39 on academics, military standards and personal development
- Served as team lead during basic training and survival training missions, including operation Red Dawn
- Awarded Cadet Squadron 39 Basic Training Hardest Worker and Most Outstanding Leader
Education
Master of Business Administration (MBA) - Certificate in Finance
The University of Missouri
Columbia, MO12.2027
Bachelor of Science - Electrical Engineering, Mathematics Minor
The University of Missouri
Columbia, MO12.2021
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The United States Air Force Academy
Colorado Springs, CO01.2019
Skills
- Material planning expertise
- 5S methodology enhancement
- Quality improvement processes
- Consistent performance
Languages
English
Native or Bilingual
Timeline
Medical Drug Manufacturing Process Engineer
Solventum
04.2024 - Current
Medical Drug Manufacturing Process Engineer
3M
02.2022 - 04.2024
Engineering Intern
Code 3 Inc.
05.2019 - 08.2021
Cadet
The United States Air Force Academy
06.2017 - 01.2019
Bachelor of Science - Electrical Engineering, Mathematics Minor
The University of Missouri
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The United States Air Force Academy
Master of Business Administration (MBA) - Certificate in Finance
The University of Missouri