Summary
Overview
Work History
Education
Skills
Certification
Timeline
Generic

Jacob Kugler

Conklin,MI

Summary

Dynamic Manufacturing Engineer with a proven track record at GE Aerospace, skilled in advanced CNC programming and FLIGHT DECK problem solving techniques. Successfully improved product flow and quality through innovative process changes, demonstrating strong leadership and collaboration in cross-functional teams. Six Sigma Green Belt certified, committed to driving operational excellence and efficiency.

Overview

11
11
years of professional experience
1
1
Certification

Work History

Manufacturing Engineer Developement Program

GE Aerospace
06.2023 - Current

- Product Owner of F414 S1 HPTN, LEAP1AS1VN shop floor support, GE90 94B and 115B S2 HPTN, and LEAP S1 LPT Nozzle

- Improved product flow and product quality utilizing FLIGHT DECK tools such as APPS, Action Planning, and Structured problem Solving

- Worked with a team of engineers to develop solutions to various quality issues and process changes.

- Implemented several quality, productivity, and cost saving process changes to Grinds and EDM's

- Utilize knowledge of Parameterized G-code, EDM Speed drill/Sinker Programming, and Visual Basic to streamline operations from the shop floor to the engineering office.

- Utilized statistical process control tools and applications to consistently monitor and improve operation health

Manufacturing Engineer (Co-op)

GE Aerospace
08.2022 - 12.2022

- Owned the T700 S2N program, managing BOM's, routing, new tooling, set-up, and process improvements

- Aided in the further development of vision closed loop machining on the MKG Speed Drill

- Approved and implemented all new tooling and operational changes

- Worked various quality defects


Process Improvement Co-op

GE Aerospace
06.2021 - 08.2022
  • Develop innovative Solutions for Safety and Quality issues on the Manufacturing shop floor
  • Develop CNC programs for Milling, EDM, and Additive machinery
  • Supported and owned long term projects to improve operations flow for all three shops
  • Learned and extensively used the KATA approach to problem solving on the LEAP1AS1 assembly line
  • Develop standards and best practice's for quality control and tool life management on Fanuc Robodrill in line electrode milling.
  • Learned set-up best practices for EDM, Milling, and Additive machinery.

Military/GEnX/NDC Intern

GE Aerospace Muskegon
03.2019 - 06.2021
  • Work within a team of experienced quality and project engineers
    • Provide quality engineering support for various military production and development nozzles
  • Create work instructions for operations dependent upon drawing requirements
  • Conduct data collection and analysis utilizing Minitab and Excel
  • Assist in the development and improvement of programs for EDM sinker, Haas CNC, Fanuc Robodrill, and Fanuc Automation Systems

Seasonal Product Development Team Leader

Hortech
03.2016 - 09.2018
  • Led and coordinated daily schedules and tasks, and ensured completion of tasks
  • Monitored and held teammates accountable for meeting and exceeding established quality and production goals
  • Communicated propagation, employee development, safety, and training needs
  • Maintained stock plants and assisted with research and development

Propogation Associate

Hortech
01.2014 - 03.2016
  • Assisted On-site LiveRoof and LiveWall installation and field service
  • Operated tractors and other machinery to fertilize, cultivate, harvest, and spray fields
  • Planted, maintained, and labelled a wide variety of groundcover products for distribution.

Education

Bachelor of Science - Mechanical Engineering

Grand Valley State University
Allendale, MI
08-2023

Skills

  • Siemens NX 3D Design and CAM Software
  • Solidworks 3D design and CAM software
  • C/-k/and visual Basic programming
  • Advanced CNC EDM/Grind/Milling programming experience
  • Advanced CNC EDM/Grind/Milling set-up experience
  • Structured problem solving (3 week training/3 years experience
  • APPS Training (1 week Training/2 years experiecne)
  • Six Sigma Green Belt
  • Preliminary Review
  • GD&T (ASME 1994 and 2009)
  • PFMEA Formal Training
  • Manufacturing process development
  • Preliminary Review
  • GD&T (ASME 1994 and 2009)
  • PFMEA Formal Training
  • Manufacturing process development/implementation/documentation

Certification

  • Six Sigma Green Belt
  • Preliminary Review
  • GD&T (2009)

Timeline

Manufacturing Engineer Developement Program

GE Aerospace
06.2023 - Current

Manufacturing Engineer (Co-op)

GE Aerospace
08.2022 - 12.2022

Process Improvement Co-op

GE Aerospace
06.2021 - 08.2022

Military/GEnX/NDC Intern

GE Aerospace Muskegon
03.2019 - 06.2021

Seasonal Product Development Team Leader

Hortech
03.2016 - 09.2018

Propogation Associate

Hortech
01.2014 - 03.2016

Bachelor of Science - Mechanical Engineering

Grand Valley State University
Jacob Kugler