Senior Maintenance Manager with over 15 years of experience in high-speed manufacturing, specializing in the food and beverage sector. Expertise in maximizing equipment uptime, enhancing safety protocols, and executing lean maintenance strategies. Skilled in overseeing multi-shift teams, ensuring regulatory compliance, and managing assets efficiently. Committed to operational excellence, minimizing downtime, and upholding quality and food safety standards.
- Led maintenance and production operations, supporting clients in the food and beverage sector.
- Designed maintenance programs that increased production line uptime and improved overall equipment effectiveness (OEE).
- Implemented food-grade safety procedures, and ensured strict adherence to industry regulations.
- Developed preventive maintenance (PM) schedules and SOPs for bottling, packaging, and filling lines.
- Managed maintenance teams across day and night shifts, including coaching and career development.
- Partnered with production managers to align maintenance with lean manufacturing goals.
- Directed a high-performing maintenance department in a fast-paced battery manufacturing environment.
- Improved reliability of pressing and forming machinery, similar to equipment used in beverage can production.
- Spearheaded cross-functional initiatives to reduce downtime and support 24/7 operations.
- Implemented shift handoff protocols and performance tracking dashboards.
- Ensured alignment between maintenance priorities and continuous improvement strategies.
- Installed custom die sets for clients in the food, beverage, and automotive industries.
- Performed on-site installations and servicing of stamping presses, minimizing customer downtime.
- Delivered field training for maintenance teams on new system operation and compliance protocols.
- Collaborated with clients to support compliance with HACCP, NSF, and industry-specific standards.
- Ensured that equipment met cleanliness and efficiency benchmarks for FDA-regulated production..
- Food & Beverage Plant Maintenance
- High-Speed Packaging Equipment
- Preventive & Predictive Maintenance
- Maintenance Team Leadership
- Lean Manufacturing & 5S
- Process Optimization & Scheduling
- Root Cause Analysis & Troubleshooting
- Safety & Regulatory Compliance (OSHA, FDA)
- Budget Control & KPI Development
- Increased PM compliance from 65% to 90%, directly reducing unplanned downtime and extending asset lifespan.
- Developed KPI dashboards leading to a 23% increase in assembly performance.
- Led workshops that trained 40+ technicians in the latest food safety maintenance practices, improving uptime by 15%.
- Supported production line expansions and new equipment commissioning for high-speed lines.
- Played an integral role in design and installation projects for stamping lines used in aluminum packaging for food/beverage.