Summary
Overview
Work History
Education
Skills
Timeline
Generic

James Bailey

Radcliff,KY

Summary

Experienced cell leader in lean manufacturing with a focus on operational excellence. Managed teams exceeding 30 employees and supervised 24 CNC machines, driving performance improvements and achieving departmental KPIs. Committed to safety and quality, with a strong adherence to OSHA regulations and internal protocols. Demonstrated ability to complete projects on schedule while fostering collaboration and maintaining high standards.

Overview

14
14
years of professional experience

Work History

Machine Operator

New Flyer Of America
Shepherdsville, KY
09.2019 - Current

Cell Leader

  • Implemented Lean Manufacturing principles such as 5S and Kaizen events.
  • Established process improvements within the department for increased efficiency.
  • Implemented departmental policies and standards in conjunction with management to streamline internal processes.
  • Scheduled employee shifts according to workload demands.
  • Identified cost saving opportunities throughout the manufacturing process.
  • Conducted regular meetings with direct reports to review goals, objectives, and priorities.
  • Performed root cause analysis on quality issues and implemented corrective actions.
  • Coordinated with other departments regarding product design changes.
  • Participated in continuous improvement initiatives within the organization.
  • Set up and operated production machinery according to specific standards and protocols of company.
  • Trained new employees on job duties, processes, procedures, and safety protocols.
  • Helped achieve team goals by rotating production lines and daily duties to meet demand.
  • Collaborated with cross functional teams on projects related to process optimization.
  • Used daily system logs to document production information, discussing issues with management.
  • Developed production plans to meet customer requirements and deadlines.
  • Looked through work orders to determine type and quantity of materials needed for each production batch.
  • Reviewed daily, weekly, monthly production schedules with supervisors, managers.
  • Reviewed employees' work to check adherence to quality standards and proper procedures.
  • Met or exceeded target for on-time customer shipments.
  • Monitored team performance metrics and provided feedback to employees.
  • Resolved conflicts between team members in a professional manner while maintaining a positive work environment.
  • Prepared for work to be completed by studying assembly instructions, blueprint specifications and part lists.
  • Recruited, interviewed and selected employees to fill vacant roles.

Team Lead

  • Coordinated with internal departments to maximize operational efficiency across production and administrative areas.
  • Notified supervisors about production problems and helped identify and correct concerns.
  • Planned and managed resources to consistently meet production, quality, and cost goals.
  • Reduced health and safety risks with strict adherence to safety protocols and PPE requirements.
  • Controlled machine operations to complete precise, high-quality work.
  • Implemented quality control systems to ensure accuracy of parts produced on CNC machines.
  • Trained new employees on CNC machine operation, safety procedures, and company policies.
  • Monitored production output to ensure adherence to customer requirements and specifications.
  • Troubleshot mechanical issues with CNC machines including identifying worn or broken components which needed replacement.
  • Scheduled preventive maintenance activities for all CNC machinery in order to minimize downtime due to unexpected repairs.
  • Monitored and adjusted processes or equipment to improve quality and productivity.
  • Used precision measurement tools to check and ensure the accuracy of the machined parts.
  • Took measurements, detected malfunctions, troubleshot processes and adjusted and reprogrammed controls while adhering to quality assurance procedures and processes.
  • Worked with supervisor to debug and develop production processes and learn machine set-up skills.
  • Provided technical support and guidance to CNC operators and machinists.
  • Reviewed blueprints or drawings prior to machining operations in order to ensure accuracy of part dimensions.

CNC Operator

  • Ensure safety protocols are followed while operating the CNC laser machine at all times.
  • Set up CNC laser machines to specifications provided by engineering drawings, blueprints and verbal instructions.
  • Developed solutions to wide range of complex technical problems to meet organizational objectives and deadlines.
  • Identify opportunities for process improvements that would increase efficiency or reduce costs.
  • Read programming instructions and product blueprints to determine sequences and dimensional requirements.
  • Managed daily machine startup and shutdown procedures correctly to protect components from damage.
  • Troubleshoot issues with the CNC laser machine when necessary, making adjustments or repairs as needed.
  • Aligned, mounted and installed tools and attachments on machines, using hand tools and precision measuring instruments.
  • Record data related to operations such as cycle time, quantity produced and scrap rate for each job run.
  • Staged raw materials for each day's production and managed efficient loading and unloading of machinery.
  • Backed up team members to consistently meet group production targets for producing parts.
  • Ensure that all safety protocols are followed while operating the CNC Press Brake machine.
  • Completed accurate calculations of machine speed, feed ratios and cut parameters.
  • Set up and run CNC Press Brake machines, including programming, loading material onto the machine, setting parameters, and troubleshooting malfunctions.
  • Checked completed workpieces against specifications to assess conformance.
  • Adjust settings on the machine to ensure accuracy of bends according to specifications in blueprints or drawing instructions.
  • Operated multiple CNC mills simultaneously while ensuring accuracy and quality control standards were met.
  • Set-up and operated lathes, mills and grinders to cut raw materials.
  • Loaded raw material into the CNC mill machine for machining operations.
  • Operated hand tools, drill presses safely produce projects.
  • Trained new employees in the use of machinery used in the manufacturing process.
  • Measured, marked and indicated dimensions and reference points on materials.
  • Performed routine maintenance on machinery, including lubrication, cleaning.
  • Changed worn cutting tools as needed during operation.
  • Observed machine operations to detect malfunctions or out-of-tolerance machining and adjust machines accordingly.

Lead Delivery Driver

Goss Hall
Elizabethtown, KY
06.2018 - 08.2019

Lead Delivery Driver

  • Assist with routing, employee attendance, daily morning meetings for all drives and load out procedures.
  • Passed daily instructions, operation changes and safety issues to team.
  • Input data for all drives attendance, vans, equipment and route changes daily.
  • Performed regular safety inspections on all delivery vehicles before and after each route.
  • Checked all delivery equipment for proper operating functions prior to each shift and reported any issues.
  • Obtained signatures needed to complete and process all paperwork efficiently.
  • Assist drives with product loading and checked load balance to prevent on-the-road hazards.
  • Contacted customers prior to delivery to coordinate delivery times and safe locations to leave packages.
  • Consulted with customers to gain feedback and address concerns with services.
  • Communicated frequently with dispatch to relay route changes and delays impacting customer delivery timetables.
  • Preformed on the road assistance to other drivers to insure routes being complete.
  • Loaded and unloaded merchandise at stores and vendor locations.
  • Safely navigated and operated 16-foot truck to deliver 230 packages per day.
  • Successfully avoided time delivery delays by carefully planning best routes with GPS.
  • Answered customer questions regarding shipments.
  • Handled merchandise in accordance with product handling standards.
  • Maintained above average standards to insure high percentage delivery rates while following safety guidelines.
  • Notified branch management of any vehicle safety concerns and issues.
  • Inspected and maintained gas, oil and water levels as well as tires, lights and brakes.
  • Demonstrated safe driving by observing all road rules, exercising caution in unfamiliar areas and maintaining vehicle control.
  • Maintained above average on the road scores with E-Mentor driver performance app.
  • Preformed on the road training and safety procedures to new employees.

Level 3 Machine Operator

Flex Films
Elizabethtown, KY
10.2016 - 08.2018

Level 3 Machine Operator

  • Evaluated machine and materials for quality and correct operating functions
  • Calibrated and adjusted machine before and during operation according to material sensitivity specifications
  • Maintained correct levels and pressures on process systems and equipment
  • Removed and replaced tools and nip rolls to operate according to specific materials
  • Maintained accurate and timely completion of log books and inspection reports
  • Assisted with operations on other machinery
  • Operated, maintained and performed repairs on slitter equipment
  • Monitored operating equipment and readouts to identify problems and pursue corrective action
  • Compiled operational data into reports to help management spot trends and resolve problems
  • Identified machinery issues and repaired parts to keep equipment up and running
  • Created and maintained detailed daily activity logs
  • Set-up machines for various jobs to ensure high-quality manufacturing and waste reduction
  • Put completed products into to staging locations using overhead crane in auto and manual modes
  • Reported all operational and material deficiencies to supervisor and laboratory personnel
  • Received and correctly processed both written and verbal instructions, prints and work orders
  • Maintained open communication other systems operators to keep line pressures, transmission loads and frequencies in check
  • Selected proper cutting tools and calculated correct parameters to manufacture quality products
  • Collected samples to complete quality and laboratory testing
  • Reviewed documentation and work order requirements
  • Accomplished tasks according to schedule and helped struggling team members
  • Practiced safe lockout-tagout procedures to prevent injury to personnel during maintenance procedures
  • Cleaned and lubricated equipment on regular schedules to maintain life of machinery and achieve consistent operations
  • Used Wintriss web inspection system and infrared camera to assist with quality control
  • Assisted with operations on other machinery when available

Lawn Care Specialist

Bulls Eye Lawn Care
Louisville, KY
02.2011 - 08.2015

Lawn Care Specialist

  • Arranged shrubs, trees and flowers to create particular landscape effects.
  • Mowed and edged lawns and flowerbeds.
  • Mixed and sprayed fertilizers, herbicides and insecticides onto grass, shrubs and trees.
  • Operated motorized vehicles and equipment such as zero turn mowers and bobcats.
  • Installed retaining walls, fences and planters.
  • Planted seeds, bulbs, ground covers and trees.
  • Managed day laborers in completing large landscaping projects.
  • Provided onsite training.
  • Safely operated equipment according OSHA standards and using proper PPE.
  • Treated lawns with chemical applications to improve appearance and health.
  • Maintained equipment and vehicle in good working order to prevent breakdowns and service delays.
  • Troubleshot mechanical issues and completed basic repairs to keep equipment working at peak levels.
  • Applied weed and pest control chemicals to protect customer lawns.
  • Cleared pathways of overgrowth, debris and snow to reduce hazards.
  • Swapped out plant containers and flowerbeds each spring, summer and fall.
  • Prepared soil and gardens to plant with mulch and sod.

Education

Jeffersontown High School
Louisville, KY

Skills

  • Training and coaching
  • Process optimization
  • Team leadership
  • Problem solving
  • Production scheduling
  • Data documentation
  • Safety compliance
  • Production documentation
  • Workflow optimization
  • Lean manufacturing
  • Reliability
  • Time management abilities
  • Multitasking
  • Machine calibration
  • Task prioritization
  • Adaptability and flexibility
  • Positive attitude
  • Production planning
  • Computer skills
  • Production deadline management

Timeline

Machine Operator

New Flyer Of America
09.2019 - Current

Lead Delivery Driver

Goss Hall
06.2018 - 08.2019

Level 3 Machine Operator

Flex Films
10.2016 - 08.2018

Lawn Care Specialist

Bulls Eye Lawn Care
02.2011 - 08.2015

Jeffersontown High School
James Bailey