With over 30 years of progressive experience managing production and manufacturing, quality, safety, cost control, and cost reduction within five organizations, I bring extensive knowledge in operations management that can significantly enhance team ideas, work procedures, and technical training. My excellent communication skills enable effective identification and resolution of quality, productivity, and safety-related issues. Throughout my career, I have gained expertise in production, lean manufacturing, shipping, receiving, inventory management, quality improvements, and safety programs. As a strong manager, I possess the ability to train and motivate teams to achieve peak performance while fostering individual career development. Additionally, I have a proven track record of providing opportunities and accommodations for blind or visually impaired employees to successfully complete tasks traditionally considered only possible by sighted individuals.
Reduced shipping cost by $150,000 annually
Implemented an AI drone to increase inventory accuracy
Leading a Robotics team to install a Robot to unload containers
Reduced packaging costs by $60,000
Implemented a system enhancement to reduce picking errors by more than 50%
Enabled and trained employees who are blind to perform system transactions within the system
Negotiated freight costs with 3rd Party provider to reduce costs by 20%
Reduced small package costs by $80,000 annually
Decreased Physical Inventory variance from $140,000 to less than $5,000
Reduced pallet costs by $30,000
Led cross-functional groups to identify and implement projects and continuous improvement opportunities
Designed and implemented a production room and inventory storage for a new line of business
Implemented a radio system for enhanced communication
Made process improvements to increase accuracy and productivity by 15%
Led a project team to move the wave apparel wave zone
Implemented a process change to decrease label quality issues
Improved the rework process, resulting in increased productivity
Set up new stores in processing zones and effectively communicated changes
Increased receiving accuracy from 99% to 99.5
Reduced raw material costs by $450
Reduced propane expense by 10%
Reduced material handling damage by 5%
Led a successful continuous improvement team, which increased safety, quality, productivity, and a balanced workload.
Eliminated $20 million in past-due invoices
Implemented a Vendor Managed Inventory system
Assisted in a successful start-up of a new coating line
Reduced waste removal costs by $12,000
Assisted in negotiations to reduce cost, quality defects, and improve lead times
Managed the career development of team members; 8 members were promoted to management
Led team to achieve five consecutive years with the highest performance
Reduced coating machine downtime by 5%
Reduced slitter downtime by 10% and changeovers by 15%
Implemented design changes to slitter knives, which reduced changeover time by 30% and reduced the potential for injury
Reduced quality complaints by 20% with a correct action program