Summary
Overview
Work History
Education
Skills
Accomplishments
Software
Languages
Work Preference
Timeline
OperationsManager

Jay Badasu

Warehouse Operations Manager
Bridgewater,MA

Summary

Warehouse Operations Manager focused on successful team building, cost-cutting and Continuous operational improvements. Determined to cut costs without impacting quality of services. Reliable team player committed to building high-performing teams.

Overview

10
10
years of professional experience

Work History

Warehouse Operations Manager

Great Kitchens Good Company
Brockton, Massachusetts
03.2024 - Current

Oversee warehouse, Logistics and Transportation operations for the 1st and 2nd shift.
• Manage Dry, cooler and Freezer operations.
• Ensure warehouse SOP’s are updated to the current practices and adhered.
• Work with QC team to ensure the warehouse team is adhering to the company/compliance policies.
• Provide improvement ideas to the director and implement and control the same once approved.
• Conduct everyday huddles to discuss day to day needs of the operations.
• Create a sense of togetherness among the team and strive with them to work as one group to achieve a common goal.
• Mentor and coach, the team to ensure great and efficient levels of productivity.
• Reduced Payroll budget by 22% through gauging and modifying staffing needs based on production and based on appointments scheduled for deliveries and pickups.
•Brought the downtime due to shortage of materials to “0”
• Reduced the truck turn times by 15%
• Run warehouse KPI metrics and productivity data for employees for critical decision-making needs.
• Drive safety as the heart of the operation.
• Ensure fork truck checklists are completed and PM’s for fork trucks are conducted periodically.
• Attained FIFO/FEFO score of 100% through constant training and automation of FIFO/FEFO report.
• Strategically organized the warehouse as per shelf-life dates to efficiently provide materials to the production lines.
• Used 5S technique to maintain cleanliness and sense of organization in the warehouse.
• Managed the overall sanitation of the warehouse.
• Oversee the inventory levels of the warehouse and 3PL’s. Inventory valued at 19 Million dollars.
• Monitored reconciliations and adjustments after periodic cycle counts.
• Inventory levels was brought from 78% to 99.8%.
• Create Purchase orders for various warehouse purchases.
• Worked with the Logistics director to build budget for the warehouse for the year 2025.
• Worked with the Director of Finance to explain any over spend for a period.
• Managed time cards.

Warehouse Operations Manager

Brady Enterprises
East Weymouth, Massachusetts
10.2022 - 03.2024
  • Oversee Warehouse operation and Material movement between 2 Production Facility (Warehouses) and a 3PL.
    • Manage a team of 30 Employees across the 2 warehouses.
    • Provide coaching to the team
    • Sustained a workplace environment that emphasizes on safety, quality and transparency.
    • Ensure Materials are supplied to the production lines in the most efficient way to prevent any downtime due to insufficient materials.
    • Monitored the inbound process and ensured goods were received accurately and efficiently.
    • Negotiated rates with carriers to get the best rates for shipments.
    • Worked with carriers to attain additional shipping capacity when needed as backup.
    • Ensure cycle counts were performed consistently and analyze the variances to understand the scrap rate.
    • Spearheaded the annual inventory audit with the bank auditor. Loss in inventory in 2023 year end was reduced by 80% compared to 2022 year end audit.
    • Ran inventory report consistently to remove any obsolete inventory. Reduced the 3PL warehouse inventory by 15%
    • Monitored the Forklift Preventive Maintenance records to ensure the forklifts are at OSHA standards.
    • Found gaps between our 3PL WMS system and Brady system (Our) which became a huge deal to fix our inventory. (Would be easier to explain in person or call)- Greatest achievement here.
    • Reduced the overtime wages by hiring additional employees to cover the overtime cost with regular hours.
    • Reduced the transportation cost by 35% through transfers between 3PL and plants by facilitating only full truck load transfers between facilities.
    • Implemented Forklift programs and organized training program for the employees on Forklift best practices and inspection.
    • Worked hand-in hand with QA to ensure the warehouse is operating to the best standards.
    • Assisted the QA team through BRC audit and helped attain an AA certification.
    • Managed the Yard to ensure any unnecessary trailers are returned to carriers to avoid dunnage.

Warehouse Operations Manager

Rising Pharma Holdings
Somerset, NJ
12.2019 - 05.2022
  • Oversee all aspects of operations (Inventory Management, Receive, Pick, Pack and Ship)
    • Established positive and effective communication among unit staff and organization leadership, reducing miscommunications and missed deadlines.
    • Work Hand-in Hand with Quality assurance for process improvements and analyzing the safety and reliability of any process change.
    • Delegated daily tasks to employees, streamlining daily progress and efficiency.
    • Identified and resolved unauthorized, unsafe or ineffective practices.
    • Reviewed end of day reports to understand current numbers and trends.
    • Led warehouse operation improvement initiatives to advance operational efficiencies and increase revenue.
    • Tracked employee attendance and punctuality, addressing repeat problems quickly to prevent long-term habits.
    • Recruited, hired and trained initial personnel, working to establish key internal functions and outline scope of position.
    • Lead continuous improvement projects using concept of Lean Six Sigma
    • Seek for opportunities for automation and operational improvements, collaborate with IT team and upper management for execution.
    • Ensure warehouse is clean and sanitized.
    • Hear customer's feedback through periodic meetings and provide necessary actions to improve customer satisfaction where needed.
    • Ensure warehouse is operating under OSHA standards.
    • Oversee and analyze vendor management by ensuring they meet accepted SLA's and address any SLA deviations.
    • Monitor OTIF, Monthly Sales, Units Shipped from Somerset DC
    • Gather data, perform analysis, publish reports, and analyze inventory
    • Collaborate with Floor Manager to review productivity, KPI and quality reports to ensure warehouse is meeting pre-established targets and take necessary steps when target are not being met
    • Develop individual associate's skills, standards and through training and coaching
    • Conduct performance reviews, coach, and train direct employees

Sr Analyst

Rising Pharmaceuticals
Somerset, NJ
04.2019 - 12.2019
  • Monitored and Analyzed inventory levels for Rising warehouses.
    • Published Future Short date and expired inventory status reports and send discounted price recommendations to generate sales out of them.
    • Developed product profile dashboard comprising details of all our SKU's inventory levels, Sales trend, comparison of sales with competitors in the market.
    • Loaded pricing for our products into our pricing software and sent offer letters to our customers for any awards that the company won.
    • Worked as a liaison between the Warehouse and the corporate office.
    • Published sales data dashboard and provide and extrapolated trend of sales for the future.• Monitored and Analyzed inventory levels for Rising warehouses. • Published Future Short date and expired inventory status reports and send discounted price recommendations to generate sales out of them. • Developed product profile dashboard comprising details of all our SKU's inventory levels, Sales trend, comparison of sales with competitors in the market. • Loaded pricing for our products into our pricing software and sent offer letters to our customers for any awards that the company won. • Worked as a liaison between the Warehouse and the corporate office. • Published sales data dashboard and provide and extrapolated trend of sales for the future.

Receiving Analyst

Rising Pharma Holdings
Somerset, NJ
08.2018 - 04.2019
  • Handled Inbound Receipt operations of domestic and international shipments using SAP.
  • Ensure the put-away of the pallets received in are completed by reviewing SAP data.
  • Monitored the Customs and FDA clearance of international shipments.
  • Physically inspect the pallets received at the DC to look for any damages, signs of adulteration, leaks, etc.
  • Completed the receiving checklist.
  • Work hand in hand with QA for the release of products received to ensure they are ready for distribution.
  • Conducted systematic transfer of products from one Warehouse to another using SAP.
  • Published Performance metrics report within the warehouse

Outbound Logistics Specialist

Daimler India Commercial Vehicles
Chennai, Tamil Nadu
06.2015 - 12.2016

• Monitored inventory level & publish Inventory reports using SAP & Excel.
• Conducted inventory cycle counts to verify any discrepancies in the inventory report.
• Responsible to receive the finished trucks into the inventory using SAP.
• Worked closely with the quality department & third-party transporters to ensure 100% dispatches of Trucks.
• Scheduled around 150 truck (domestic & export) dispatches daily by implementing FIFO principle.
• Organized daily shop floor meeting to discuss day to day objectives and KPI's.
• Responsible to Track the dispatched shipments by communicating with the transporters.
• Responsible to prepare and maintain the appropriate documentation for dispatches.

Supply Chain Engineer

Perfect Tools
Bengaluru, Karnataka
10.2014 - 12.2015

• Performed Inbound and Outbound activities.
• Forecasted the product demand through client order history and sales data and decided inventory levels to be kept in the warehouse.
• Consulted, and negotiated product and equipment purchases with Logistics services, vendor representatives to obtain the best pricing and purchasing terms that meet the customer's demand.
• Responsible to schedule purchase orders based on the BOM's and MRP report to ensure bottleneck free operations by keeping inventory ready.
• Responsible to prepare and submit formal bids or informal requests for quotation and coordinated discussions and negotiations between involved parties.

Education

Master of Science - Supply Chain Engineering

New Jersey Institute of Technology
Newark, NJ
05.2018

Master of Science - Industrial Engineering

New Jersey Institute of Technology
Newark, NJ
05.2018

Bachelors of Engineering Mechanical - Mechanical Engineering

Anna University
India
05.2015

Skills

  • Shipping and receiving
  • Order Fulfillment
  • Waste Reduction
  • Lean principles
  • Warehouse optimization
  • Delegating Work
  • Team Building and Leadership
  • Problem-Solving
  • Collaborative Teamwork
  • Warehouse Operations
  • Inventory and Stocking
  • Employee Safety
  • Billing and Invoicing
  • Forklift Operations
  • Coaching and Motivation
  • Conflict Resolution
  • Hiring and Training
  • Safety oversight
  • Continuous Improvement
  • Inventory Management
  • Skilled in MS Office Suite, Macros, SAP, Microsoft D365
  • Budget Management
  • Time Management
  • Warehouse Safety
  • Adaptability and Flexibility
  • Effective Communication

Accomplishments

  • Inventory Accuracy at 99.8 % from 78 % (Great Kitchens)
  • Eliminated Detention fees completely (Great Kitchens)
  • Organized the warehouse using 5S technique (Great kitchens)
  • Material Availability at 100 %. (Great Kitchens)
  • Reduced Payroll y 22%(Great Kitchens)
  • Improved Truck turn Time by 15% (Great Kitchens)
  • FIFO/FEFO score at 100 % from 73 % (Great kitchens)
  • Reduced the 3 PL space by 48% in 2023 which is going to result in 600K reduction in cost in 2024. . Pushing towards Just in Time. (Brady Enterprises)
  • Digitalized the capturing of Overages, Shortages and Damages during receipts /In house movements. Saved time and also eliminated paper documentation requirement. (Brady Enterprises)
  • Gained 5,500 USD in inventory during audit in 2023 compared to loss of 270,000 in 2022. (Brady Enterprises)
  • Awards , Rising Pharma Holdings · Best Employer-Summit Awards 2021 Sept. 2021
  • Saved millions of dollars on FTS by constantly reviewing open orders and ensuring products ship Ontime and in Full.(Rising Pharma)
  • Reduced the cost related to damages due to packaging by 20% by switching packing material. (Rising Pharma)
  • Successful Dispatch of 2600 trucks during the month of May was the highest since 2007 in Daimler India Commercial Vehicles and the out bound logistics team was recognized for achieving this feet. ( Daimler India)

Software

MS Office Suite

SAP

MS D365

Languages

English
Full Professional

Work Preference

Work Type

Full Time

Work Location

On-Site

Important To Me

Company CultureCareer advancementPersonal development programsWork-life balanceHealthcare benefitsPaid time off

Timeline

Warehouse Operations Manager

Great Kitchens Good Company
03.2024 - Current

Warehouse Operations Manager

Brady Enterprises
10.2022 - 03.2024

Warehouse Operations Manager

Rising Pharma Holdings
12.2019 - 05.2022

Sr Analyst

Rising Pharmaceuticals
04.2019 - 12.2019

Receiving Analyst

Rising Pharma Holdings
08.2018 - 04.2019

Outbound Logistics Specialist

Daimler India Commercial Vehicles
06.2015 - 12.2016

Supply Chain Engineer

Perfect Tools
10.2014 - 12.2015

Master of Science - Supply Chain Engineering

New Jersey Institute of Technology

Master of Science - Industrial Engineering

New Jersey Institute of Technology

Bachelors of Engineering Mechanical - Mechanical Engineering

Anna University
Jay BadasuWarehouse Operations Manager