Jeffrey Hall
Hastings,MI
Summary
Results-driven professional with over 30 years in the automotive sector, specializing in Product Launch Activities, customer satisfaction, and supplier development. Expertise in Root Cause Analysis and Quality Management System implementation, leveraging Six Sigma methodologies to enhance process control and minimize waste.
Overview
15
15
years of professional experience
Work History
Advanced Quality Engineer
TI Fluid Systems
Grand Rapids, USA
01.2026 - Current
- Provided part validation from cradle to grave for GM, BMW, Valeo & Rivian platforms, submitting PPAPs to OEMs for production approval using AIAG Core Tools.
- Led root cause analysis, issued RMAs and POs, evaluated warranty claims, and managed quality activities on production lines.
- Supplied undercar injection and blow molding components to major automotive clients including GM, Ford, and BMW.
Quality Engineer
Leggett and Platt Furniture
Kentwood, USA
05.2025 - 11.2025
- Developed and maintained quality assurance protocols for furniture production processes.
- Conducted regular inspections to ensure compliance with industry standards and specifications.
- Collaborated with engineering teams to identify and resolve product quality issues.
- Developed Root Cause Analysis and Fast Response programs for Leggett, enhancing problem-solving capabilities.
- Implemented ISO-9000(1):2015 Quality Management System; assisted with past due PPAP submissions for Miller-Knoll, Steelcase, Allsteel, Haworth, and other discrete furniture manufacturers.
Quality Manager
Sigma Machine
Kalamazoo, USA
04.2024 - 11.2024
- Assisted in restructuring startup company to improve operational effectiveness.
- Revamped Quality Management System to ensure compliance and streamline processes.
- Managed machining of aluminum extrusions for automotive and recreational use, along with welding testing, fastener assembly, and alloy testing.
- Customer base includes Tesla (28 battery and collision structure PN's including the Truck and Semi), Proterra (34 bus and auto battery structure and collision PN's), Kaiser, Lucid Motors, Lightship Camping.
- Sigma Machine is a Tier 1 auto structural aluminum extrusion machine shop supplier to the EV platforms.
Advanced Quality Engineer
Magna Int'l
Alto, USA
04.2018 - 04.2024
- Executed cradle to grave APQP activities, including PPAP, MSA, dynamic control plan development, and all customer-specific responsibilities.
- Reduce In-Process Scrap and Customer PPM by robust Root Cause Analysis, eliminating process variation by using 6 Sigma control methods, Gage Design and Poka Yoke implementation.
- Managed quality engineering efforts across 8 production lines for a Tier 1 supplier to Stellantis, ensuring compliance with quality standards.
- Analyzed and reported on in-process scrap, OTD, PPM, supplier evaluation, 8D system, auditing findings and action registers to ensure quality standards.
- Served as the primary point of contact for all quality-related customer service issues, facilitating effective communication and resolution.
- Oversaw supply chain operations for critical commodities such as injection molds, automotive paint, adhesives, wiring harnesses, electric motors, glass, and sensors.
Advanced Quality Engineer
TRMI
Battle Creek, USA
10.2017 - 04.2018
- Developed inspection standards, PVTS, APQP scheduling, design validation MQC's, and gate trial criteria to ensure product quality and compliance.
- Evaluated and generated GIS/GAS approvals for interior grain and color, contributing to design consistency and client satisfaction.
- Supplied interior human interface controls to Tier 1 clients, enhancing user experience and meeting industry standards.
Quality Manager
Sigma Machine
Kalamazoo, USA
04.2014 - 10.2017
- Analyze Internal Scrap, Supplier Performance, Document and Data Control, Gage Calibration, 5S, 1 Piece Flow, Standardized Work Instructions, 2D Ballooned Prints, In-Process Inspection Sheets, Audit Results and Scheduling (Including Incoming Inspection, Dock Audits, LPA's and Cycled Production Audits).
- Managed root cause analysis (8D, 3L5Y & Tesla Motors specific requirements) and tracked action registers to ensure resolution of quality issues.
- Led project management for the launch of the future Tesla 1.5 and 2.0 Platforms, ensuring compliance with full PPAP requirements per their SQAM on over 8 part numbers.
- Participated in design meetings, guiding transition from prototype soft tool to final hard tooling validation for enhanced production readiness.
- Managed updates to Customer Quickbase Portal, ensuring timely access to SCARs and PPAP documents.
- Contributed to design of production gaging, CMM and CNC fixturing, integrating Poka Yoke implementation to enhance quality control.
- Implemented the floor-up approach for the Sigma Quality System.
- Strictly Tier 1 Tesla Motors Supplier of 18 Machined, Aluminum Extruded Parts for the Battery Enclosure Assemblies.
Quality Engineer
Hydro Aluminum (SAPA)
Kalamazoo, USA
01.2011 - 03.2014
- Customer base includes: PACCAR, Van Rob (2013 GM Corvette Chassis), Honda (Prototype), Life Fitness, Landice, AMG, Navistar, International, Paulstra, Trelleborg, John Deere and Wellington.
- Analyzed and reported on key performance indicators (KPIs) to drive quality improvements.
- In-Process Scrap, OTD, PPM, Supplier Evaluation, 8D System, Auditing Findings & Action Registers.
- Led cradle to grave APQP activities, including PPAP, MSA, PFlow, PFMEA, and Ctl plan development with all customer-specific responsibilities.
- Reduced in-process scrap and customer PPM through root cause analysis and implementation of 6 Sigma control methods, gage design, and Poka Yoke.
- Served as primary contact for quality-related customer service issues, facilitating resolution and customer satisfaction.
- Perform TS-16949 Internal Audits, Safety Audits and Layered Process Audits.
- Managed a diverse inventory of over 4,000 part numbers at SAPA.
Education
AS - Quality Science
GRCC
Grand Rapids, MISkills
- TS-16949 assessment
- ISO-9001
- QS-9000
- Six Sigma Green Belt
- Root cause analysis
- Statistical control
- SPC
- Gage Calibration
- Gage design
- Automotive industry
- TEA Leadership I&II
- Harassment
References
Upon Request
Timeline
Advanced Quality Engineer
TI Fluid Systems
01.2026 - Current
Quality Engineer
Leggett and Platt Furniture
05.2025 - 11.2025
Quality Manager
Sigma Machine
04.2024 - 11.2024
Advanced Quality Engineer
Magna Int'l
04.2018 - 04.2024
Advanced Quality Engineer
TRMI
10.2017 - 04.2018
Quality Manager
Sigma Machine
04.2014 - 10.2017
Quality Engineer
Hydro Aluminum (SAPA)
01.2011 - 03.2014
AS - Quality Science
GRCC