JEFFREY ROSENDAHL
Bonney Lake
Summary
Dynamic manufacturing leader with extensive experience at Boeing, excelling in process improvement and cross-functional leadership. Proven track record in Lean manufacturing and team building, driving significant enhancements in production efficiency. Adept at critical decision-making and fostering collaboration, resulting in successful project completions and elevated workforce capabilities.
Overview
21
21
years of professional experience
Work History
Manufacturing Final Assembly Senior Leader
Boeing
01.2019 - Current
- Led development and support for P8 Production First Line Leaders to ensure successful completion of P8 Build.
- Streamlined build processes to minimize shop JBS and realign Production Line with Master Schedule.
- Coordinated with Renton Pre-flight for timely delivery of factory aircraft and resolution of any issues.
- Cultivated strong relationships with customers, stakeholders, peers, and direct reports to enhance collaboration.
- Conducted compliance monitoring and auditing to ensure adherence to operational standards.
- Delivered 'Go For Zero' safety training and BPS First Line Leader Training to improve workforce skills.
- Mentored First Line Leaders while enhancing training for Functional Test Technicians, Mechanics, and Electricians.
Renton Site Operations Senior Manufacturing Leader
Boeing
01.2019 - Current
- Led site improvement projects utilizing Renton Bullpen and FA/Wings RSO exterior operations.
- Executed COVID-19 high-touch cleaning and factory enhancements, including 5S implementation.
- Managed kitting preparation for 737 Max RTS, ensuring timely readiness.
- Oversaw beautification of exterior plant through strategic FA/Wings RSO Exteriors projects.
- Coordinated painting and refreshing of fire hydrants and crosswalks.
- Collaborated with MMO, Blue Streak, and Engineering to reduce stalled inventory parts.
- Partnered with PPMO, Facilities, and Paint Shops to enhance Renton Site aesthetics.
Moses Lake RTS Storage Senior Manufacturing Leader
Boeing
01.2019 - Current
- Lead/Develop Team of First Line Leaders and team members responsible for ensuring the transition and maintenance of 737 MAX aircraft placed into storage during 737 Max production shut down.
- Maintaining/improving the scheduled completion for all storage requirements and prepping the aircraft for Return to Service.
- This includes working with Engineering, Stores, Facilities and multiple other organizations to complete any rework that was in addition to the normal storage cycle work assignments.
737 Max Production Senior Manufacturing Leader
Boeing
01.2019 - Current
- Lead multi-functional First Line Leaders and their Production Teams.
- Provide daily status to ensure Factory Ready to Fly dates on travelled aircraft are met.
- Acquire resources required to remove roadblocks for First Line Leaders and teams as necessary.
- Coordinate Ramp moves from Factory to Field.
- Coordinate with multiple organizations (Quality, MMO, Tooling, Manufacturing, Site Services, Renton Pre-Flight) to ensure timely responses to manufacturing requirements for delivery commitments.
- Work with teams and supporting organizations to improve production opportunities and ensure a quality product.
- Promote growth and development of employees and First Line Leaders.
737 Factory Traveler Recovery Manufacturing First Line Leader
Boeing
01.2019 - Current
- Led two teams of hourly members to support 737 factory recovery plan.
- Supplied teams with essential equipment, parts, and plans for success.
- Coordinated production work with pre-flight leadership to ensure timely completion.
- Managed overtime requirements to maintain production schedules effectively.
P8 Manufacturing First Line Leader
Boeing
01.2019 - Current
- Led final assembly and functional testing for P8 aircraft field travelers.
- Ensured timely completion of all factory production commitments for Preflight and BDS.
- Assisted Preflight in resolving production-related issues, leveraging extensive experience.
- Managed field traveler documentation to maintain compliance with production standards.
Join & Install/Systems & Installation First Line Leader
Boeing
01.2019 - Current
- Collaborated with a team of 45 to ensure timely, quality completion of Navy P8 build.
- Supported S&I, J&I, and Final Assy roles for system installation and operational accuracy.
- Participated in two EI and one Leadership EI Team to enhance aircraft build using Lean principles.
- Developed future leaders by mentoring team leads for leadership roles.
- Conducted performance reviews for team leads to drive continuous improvement.
- Adjusted manpower requirements to maintain adherence to the build schedule.
- Monitored training assignments to ensure compliance with certifications and training needs.
- Ensured adherence to safety, security, ethical behavior, and time-charging protocols.
P8 Shipside Support Manufacturing Representative
Boeing
01.2019 - Current
- 737 Manufacturing & Lean experience.
- Update and input to Shipside Action Tracking (SAT) system.
- Investigate shop problems using IVT, PDM, REDARS/Bold, WIRS, PSDS, and MPR on-line.
- Facilitate solutions to problems from team leads and shop personnel with support organizations and back shops.
- Coordinate with suppliers for quality warranty work on incomplete and/or incorrect installations and assemblies.
- Ensure completion of 737 P8 aircraft assembly job requirements for a team of people daily.
- Communicate daily status to shop supervisors and Support Cell leaders.
- Work with QA to ensure proper installation processes were followed.
- Work with Customer Coordinators and CQS Reps to ensure quality and completion of aircraft installations and assemblies.
- Coordinated with various Engineering organizations for rework and out of sequence requirements.
- Participate in AIW/VSM workshops.
767 FBJ Manufacturing First Line Leader
Boeing
01.2019 - Current
- Temporary First Line Leader for Final Body Join (FBJ) Systems crew of 21 team members.
- Lead employees performing activities in multiple manufacturing disciplines on 2nd shift, including Main Landing Gear, Nose Landing Gear, Electrical Package, Empennage and Panel Packages.
- Execute 767 business plans, policies and procedures.
- Acquire resources, provide technical management of suppliers and lead process improvements.
- Develop and maintain relationships and partnerships with customers, stakeholders, peers, partners and direct reports.
- Provide oversight and approval of technical approaches, products and processes.
- Lead, develop and motivate employees.
- Coordinate with team leads to verify work assignments and anticipated job completions for the day.
- Coordinate with other shops and suppliers to expedite behind schedule work.
- Implemented cross training program to improve electrical team efficiency and knowledge.
- Implemented Lean, 5S, and Tool Control process' into 767 operations.
Structures Assembly Mechanic/Assembler B
Boeing
Everett
01.2019 - Current
- Responsible for multiple installations in build process of aircraft including Main Landing Gear, Drag/Side Struts and all associated Gear Package Installations, flaps installation and rigging, panels and electronics.
- Employee Involvement Team Captain.
- Coordinated installation of panels and electronics to enhance system functionality.
- Led Employee Involvement Team to foster collaboration and engagement among staff.
Wing Majors Manufacturing Operations Analyst 4
Boeing
01.2019 - Current
- Lead Support Cell working with Factory Manufacturing Reps, PCA and Engineering Support Personnel to provide shop support.
- Update and input to Shipside Action Tracking (SAT) system.
- Adapt to changing processes, conditions and priorities.
- Investigate shop problems using PDM, REDARS/Bold, WIRS, A&ISFC, PSDS, and MPR on-line.
- Using various Lean tools, including Root Cause Analysis, to Co-ordinate with shop leadership, team leads and shop personnel, support organizations and back shops to achieve continuous process improvements.
- Coordinate with suppliers for quality warranty work on incomplete and/or incorrect installations and assemblies.
- Apply process management and process improvement techniques to resolve production concerns.
- Use problem-solving, analytical, and negotiation skills to develop innovative solutions to manufacturing problems.
- Gather data, conduct analysis, and develop recommendations for implementation of new systems and processes.
- Facilitate work teams, provide necessary training, and lead problem resolution and process improvement.
System Support Technical Specialist 3
Boeing
01.2019 - Current
- Evaluated and maintained Illustrated Parts Catalog (IPC) for Boeing Aircraft customers.
- Acted as Delta Airlines IPC Representative, ensuring effective communication.
- Processed customer requests regarding data accuracy in Aircraft Parts Catalogs via Siebel Boeing Communication System.
- Collaborated with Continental Data Graphics to complete IPC before aircraft delivery.
- Initiated Drawing Discrepancy Notices (DDN) and CDG Work Drivers to enhance IPC accuracy.
- Coordinated with Boeing Engineering Organization to resolve Customer IPC discrepancies.
Owner
South Sound Gasket Guy
01.2005 - 01.2013
- Operated small refrigeration repair company specializing in door seals, handles, hinges, and hardware maintenance.
- Managed all business operations including sales, payroll, manufacturing, and customer acquisition.
- Ensured exceptional customer service by prioritizing speed and quality of products for commercial clients.
- Trained and led two employees in sales, manufacturing, and installation processes.
Education
Bachelor of Business Administration -
Pacific Lutheran University
Tacoma, WACertificate - Project Management
Cornell University
Skills
- Critical decision making
- Team building
- Lean manufacturing and 5S
- Business process management
- Root cause analysis
- Process improvement
- Cross-functional leadership
- Written and verbal communication
Timeline
Manufacturing Final Assembly Senior Leader
Boeing
01.2019 - Current
Renton Site Operations Senior Manufacturing Leader
Boeing
01.2019 - Current
Moses Lake RTS Storage Senior Manufacturing Leader
Boeing
01.2019 - Current
737 Max Production Senior Manufacturing Leader
Boeing
01.2019 - Current
737 Factory Traveler Recovery Manufacturing First Line Leader
Boeing
01.2019 - Current
P8 Manufacturing First Line Leader
Boeing
01.2019 - Current
Join & Install/Systems & Installation First Line Leader
Boeing
01.2019 - Current
P8 Shipside Support Manufacturing Representative
Boeing
01.2019 - Current
767 FBJ Manufacturing First Line Leader
Boeing
01.2019 - Current
Structures Assembly Mechanic/Assembler B
Boeing
01.2019 - Current
Wing Majors Manufacturing Operations Analyst 4
Boeing
01.2019 - Current
System Support Technical Specialist 3
Boeing
01.2019 - Current
Owner
South Sound Gasket Guy
01.2005 - 01.2013
Bachelor of Business Administration -
Pacific Lutheran University
Certificate - Project Management
Cornell University