Jeremiah Dean
Lineville,AL
Summary
Dynamic and results-driven leader with extensive experience in lean manufacturing, process optimization, and team development. Passionate about continuous improvement and committed to achieving operational excellence through the application of lean principles, including 5S, Kanban, and waste reduction. Known for a strong work ethic, exceptional problem-solving skills, and the ability to drive productivity in high-pressure environments. Seeking opportunities that challenge my abilities and allow me to contribute to a company’s long-term success.
Overview
5
5
years of professional experience
1
1
Certification
Work History
Production Associate & Lean Manufacturing Advocate
Honda Manufacturing of Alabama
Lincoln, AL
01.2023 - Current
- Led the implementation of lean manufacturing techniques across multiple assembly lines, resulting in a 20% increase in production efficiency.
- Spearheaded a cross-functional team to revamp the 5S program, significantly improving workplace organization and safety.
- Acted as a mentor and trainer for new associates, providing them with in-depth knowledge of lean principles and best practices.
- Identified bottlenecks in the production process and introduced solutions that reduced cycle time by 15%.
- Recognized by senior management for exceptional contributions to the company's lean transformation initiatives.
Lead Builder & Lean Process Coordinator
Wellborn Cabinet, Inc.
Lineville, AL
06.2022 - 01.2023
- Orchestrated the daily operations of the cabinet assembly line, ensuring top-quality output and adherence to production schedules.
- Introduced lean management techniques that optimized workflow and reduced waste, resulting in a 25% improvement in overall efficiency.
- Led a team of builders in implementing 5S methodologies, enhancing workspace organization and reducing search time for tools and materials.
- Played a pivotal role in reducing production downtime by 30% through the introduction of preventive maintenance schedules and quick-changeover techniques.
- Consistently recognized for leadership skills and ability to foster a culture of continuous improvement.
Hardware Installation Specialist & Quality Improvement Leader
Wellborn Cabinet, Inc.
Lineville, AL
12.2021 - 06.2022
- Led the installation team in achieving a zero-defect rate for hardware and fittings, contributing to an increase in customer satisfaction.
- Championed quality control initiatives that reduced rework by 40%, saving the company significant costs in labor and materials.
- Worked closely with the R&D department to provide feedback on new hardware designs, ensuring ease of installation and durability.
- Actively participated in lean kaizen events, contributing ideas that improved process flow and reduced installation time.
Warehouse Supervisor & Logistics Streamliner
Wellborn Cabinet, Inc.
Lineville, AL
02.2021 - 12.2021
- Managed and optimized inventory levels by overseeing the ordering process for warehouse stock, ensuring availability while minimizing excess.
- Oversaw warehouse operations, introducing lean inventory management techniques that improved stock accuracy by 50%.
- Streamlined logistics operations, reducing transportation costs by 15% while maintaining on-time delivery rates.
- Led efforts to implement Kanban systems in the warehouse, significantly reducing lead times and inventory holding costs.
Quality Control Technician & Continuous Improvement Advocate
Wellborn Cabinet, Inc.
Ashland, AL
08.2019 - 02.2021
- Conducted thorough inspections to ensure the highest standards of quality in wooden cabinetry, focusing on lean principles.
- Implemented a new quality control system that reduced defect rates by 35% and increased first-pass yield.
- Trained team members on 5S and lean manufacturing principles, leading to a cleaner, more organized, and efficient work environment.
- Collaborated with the engineering team to provide feedback on product design and workflow improvements, enhancing product quality.
Education
High School Diploma -
Clay County Christian Academy
Ashland, AL05.2016
Skills
- Advanced Lean Manufacturing Techniques: Expertise in implementing and managing lean manufacturing processes, including 5S, Kaizen, and waste reduction strategies
- Six Sigma Process Improvement: Skilled in applying Six Sigma methodologies to enhance process efficiency and reduce defects, currently pursuing a Lean Six Sigma Green Belt
- Project Management: Proficient in leading cross-functional teams and managing projects from conception to completion, ensuring on-time delivery and adherence to budget
- Industrial Automation: Knowledgeable in the operation and troubleshooting of automated manufacturing systems, including PLCs (Programmable Logic Controllers) and robotics integration
- Supply Chain Optimization: Experienced in optimizing supply chain processes, including inventory management, vendor relations, and just-in-time (JIT) manufacturing
- Advanced Quality Assurance: Expertise in quality control and assurance, implementing ISO 9001 standards and conducting root cause analysis to drive continuous improvement
- Technical Software Proficiency: Proficient in using manufacturing software such as SAP, AutoCAD, and SolidWorks for production planning, design, and process simulation
- Workforce Training & Development: Adept at developing and delivering training programs to upskill employees in safety, lean manufacturing, and technical competencies
- Maintenance & Reliability: Skilled in predictive and preventive maintenance strategies to ensure the reliability of production equipment, reducing downtime by up to 30%
- Safety Compliance & Risk Management: Advanced understanding of OSHA regulations, with a focus on risk assessment and accident prevention in high-risk environments
Certification
- Forklift Certification
- Kanban Training Certification
- Lean Six Sigma Green Belt (in progress)
Awards & Recognition
Core Team Member
Wellborn Cabinet, Inc.
February 2021
- Recognized as a Core Team Member for my significant contributions during the launch of a new company location, demonstrating leadership and dedication.
Lean Manufacturing Excellence Award
Honda Manufacturing of Alabama
July 2023
- Awarded for exceptional contributions to the implementation of lean manufacturing practices, leading to significant improvements in productivity and efficiency.
Additional Experience
Maintenance Internship
Wellborn Cabinet, Inc. - Lineville, AL
February 2021 to January 2023
- Gained hands-on experience in facility maintenance, including minor electrical work and structural repairs.
- Assisted with diagnostics and repair during production downtime, enhancing the operational efficiency of the facility.
- Contributed to the development of a preventive maintenance program, reducing equipment downtime by 20%.
Timeline
Production Associate & Lean Manufacturing Advocate
Honda Manufacturing of Alabama
01.2023 - Current
Lead Builder & Lean Process Coordinator
Wellborn Cabinet, Inc.
06.2022 - 01.2023
Hardware Installation Specialist & Quality Improvement Leader
Wellborn Cabinet, Inc.
12.2021 - 06.2022
Warehouse Supervisor & Logistics Streamliner
Wellborn Cabinet, Inc.
02.2021 - 12.2021
Quality Control Technician & Continuous Improvement Advocate
Wellborn Cabinet, Inc.
08.2019 - 02.2021
High School Diploma -
Clay County Christian Academy