Eager to demonstrate proven track record of increased productivity and DLE through scrap reduction activities, leading employee recognition incentives and assessing technical competencies to identify training plan based on need; as well as ensuring clear communication and visibility of daily production targets and Red Alert items. Knowledgeable in various machining areas, including extensive expertise in manual and automated production lines. Motivational leader ready to take hands-on actions to drive successful production of quality parts to achieve company goals.
Manager to sustain and achieve department KPI on daily or monthly basis.
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Fabricate special test equipment supporting development and validation testing of high voltage automotive power electronic components.
-Built 5,000 drive unit manually as prototype phase in 7 months.
· Fabricate Low Voltage and High Voltage electronic test harnesses.
· Design and fabricate simple mechanical fixtures and jigs.
· Functional acceptance testing of circuit board assemblies and power electronic units following defined test procedures.
· Troubleshoot, root cause and document electronic assembly issues.
· Perform printed circuit board assembly modifications such as component rework, soldering/de-soldering of electronic components, etc.
· Understand how to read electrical schematics and use manufacturers’ product data sheets.
· Procure necessary tools, equipment and components for a prototype electronics lab.
· Ability to setup and utilize standard test equipment such as oscilloscopes, power analyzers, power supplies and digital multimeters with no direction.
· Ability to use instrumentation such as thermocouples, RTDs, strain gauges, accelerometers, pressure gauges, and flow meters.
· Conduct environmental testing (thermal, vibration, humidity).
Write SOP prototype build
Promote a safe atmosphere by ensuring all safety standards and guidelines are met and lead by example
· Follow up with all necessary safety infractions following provided documentation and training
· Hold self and all team members accountable to accomplish daily tasks as required
· Supervise and support Team Members/Team Leaders by empowering them to continuously improve their processes
· Teach Team Members/Team Leaders to resolve problems through a team-oriented approach
· Assist in the development of standardized work
· Assist in the development of station layouts
· Train, develop, and mentor Team Members/Team Leaders
· Monitor and report on Key Process Indicators such as Safety, Production, Quality, Delivery and Cost
· Monitor and manage budget within Area of responsibility
· Drive resolution to “non-conforming” material in order to keep scrap cost to a minimum
· Maintain employee records regarding: Safety, Training, Job Qualifications, Deficiencies, Schedule, Attendance and Overtime
· Conduct Team Member/Team Leader Performance Evaluations
· Communicate best practices, problem resolution and performance data
· Maintain a high-quality relationship with all departments within the organization
· Support and participate in Launch and model change activities
• Identify and create Standard Processes throughout the organization. • Analyze system bottlenecks and inefficiencies, seeking solutions. • Promote Lean techniques and process management. • Lead process improvement workshops and improvement projects to drive business results across the organization. • Partner with all functions to define process capabilities, assess gaps and develop gap closure plans. • Plan and facilitate kaizen activities/events across the designated region. • Plan, coordinate, and teach Lean tools to employees in the designated region. • Create communication and manage process for Continuous Improvement projects for specific site, including producing project updates. • Assist the site in the implementation of new customers, according to planning and budget
Drive the continuous improvement culture to eliminate waste, improve customer satisfaction, and increase market share via the use of Lean tools and continuous improvement methodologies.
Provide training in all areas of LSS methodologies and act as a key driver of change within the company.
Focus on enhancing the bottom up culture by equipping shop floor employees with Lean knowledge and the ability to utilize improvement tools and methodologies.
Oversee the development, implementation and sustainability of specific LSS Dept. initiatives and programs
Develop, design and deliver training modules for each specific LSS Dept. initiative assignment.
Ensure on-going LSS education of all employees at both TV facilities and promote a continuous learning environment.
Identify the skill and knowledge level of individuals for each specific departmental initiative before training.
Deliver practical, hands-on training to all employees in LSS principles, tools and techniques. Work with various Managers to build practical project application into training sessions.
Focus on continuously improving the best fit and use of training for Operations personnel to learn key LSS principles.
Focus on establishing relationships with all employees at both Panasonic facilities.
Schedule training sessions and follow through on all necessary logistics.
Plan and lead various LSS Kaizen events targeted towards a coordinated improvement of operations and plant performance, with the inclusion of shop floor employees in events when possible.
Serve as coach and mentor to shop floor employees and leadership in the implementation and development of LSS tools and knowledge. Be available to support and coach employees after training to ensure long term improvement sustainability
Work with LSS Dept. to select key benchmarking visits and coordinate with Management teams
Directly teach, coach, and train employees in settings such as orientation, LSS Awareness, Skill Refreshers, and Yellow Belt training. Assist with related training activities, such as team building, change management, and other training to address developmental needs.
Ensure effective team function and dispute resolution.
Ensure completion of all project deliverables. Ensure adherence to project schedules and budgets and/or ensure necessary changes are broadly and effectively communicated and issues resolved.
Uses appropriate metrics to manage and track continuous improvement goals, progress, and
results. Provide regular status reports to Lean Six Sigma Champion.
Provide back-up support to LSS Yellow/Green Belt team members and be actively involved with helping to assist the LSS Dept. in other Lean Sigma initiatives.
Manager to sustain and achieve department KPI on daily or monthly basis.
The department KPI as below
Production plan achievement rate (On-time delivery)
Productivity (Output per head)
Production yield
Production loss (Failure cost)
Production cost (Direct/Indirect labor, Depreciation, Indirect material, Power, Maintenance & Repair...)
Inventory amount and Inventory difference
Lead Operator and Machine operator on production control work.
monitor production progress and report production results.
promote and keep industrial health and safety personnel and production area
promise activities of 5S and EHS. (Environment Occupational Safety and Health).
perform labor management of operators.
maintain and inspection of production equipment.
Repair of production equipment. (uncomplicated equipment troubles)
make training and education to operators to achieve production goals.
instruct and monitor the standard work to the operators.
Control and monitor the production materials.(raw materials and sub materials)
Make stock count and investigate the inventory difference of production materials.
Report production issues (productivity, quality, safety ) to superior.
Lead production improvement activity.
Conduct briefing on specific policies & procedures for employees/new hires.
Comply with Environmental Policy, Quality Policy, Safety Policy or other policy, which are enforced by the Company.
Authority
Responsible for department KPI performance.
Financial approval limit according to Company Sanction rules.
Qualification
Scope
Reports to Supervisor of Module production section.
Supports a population of about 10-15 employees
Leading the organization
Managing the work
Understanding and navigating the organization
Solving problems and making decisions
Valuing diversity and differences
Leading others
Increasing Team Capacity
Developing adaptability
Have experience in operation management for facilities.
School: Harvard Business School Online
Dates Attended: 2021
Degree: Certificate in Organizational Leadership