Jesus Maldonado
Mundelein,IL
Summary
Responsible Process Technician proficient in Injection Molding and Material Handling Passionate and motivated, with a drive for excellence. 10 years in Injection Molding Process Tech Accomplished Process Technician with a proven track record enhancing operational efficiency and product quality through continuous improvement and preventive maintenance. Skilled in process analysis and equipment troubleshooting. I've significantly contributed to performance improvements. My collaborative approach and RJG Level I certification underscore my commitment to excellence and safety in high-stakes environments. Robotic Automation SEPRO LEVEL 1 certified. Strong knowledge with Wittman robots KUKA robots. Willing to relocate: Anywhere Authorized to work in the US for any employer
Overview
13
13
years of professional experience
Work History
Process Technian\ Set-up Tech
NEMERA
Buffalo Grove, IL
03.2025 - 01.2026
- Operated and maintained assembly equipment to ensure optimal performance and product quality.
- Set up production lines according to specifications, reducing downtime and improving workflow efficiency.
- Collaborated with engineering teams to troubleshoot equipment issues, enhancing operational reliability.
- Trained new technicians on setup procedures, fostering a culture of safety and compliance.
- Monitored production metrics, identifying trends to inform continuous improvement initiatives.
- Developed and documented standard operating procedures for equipment setups, enhancing consistency across shifts.
- Collaborated with team members to ensure smooth workflow and timely completion of tasks.
- Maintained clean and organized tool sets for production runs.
- Enhanced workplace safety by performing equipment inspections and adhering to proper procedures.
- Contributed to continuous improvement initiatives by suggesting process improvements based on observations and experience.
- Leveraged strong communication skills when working with cross-functional teams throughout the organization.
- Proactively sought opportunities for professional development through attending industry conferences, participating in training sessions, and staying current on industry trends and best practices.
- Reduced machine downtime by conducting routine maintenance and troubleshooting issues as they arose.
- Provided technical expertise during the development of new products or process improvements, offering valuable input from a set-up technician perspective.
Process Technician
IPC Corporation
Lake Forest, IL
09.2018 - 01.2023
- Complied with safety rules and standards to maximize efficiencies while reducing accidents.
- Improved product quality with strict adherence to standard operating procedures and quality control guidelines.
- Collaborated with cross-functional teams to identify areas of improvement and implement changes for better productivity.
- Trained new technicians in proper usage of equipment, safety protocols, and company procedures, ensuring a high level of competence across the team.
- Reduced downtime for maintenance by performing regular equipment inspections and preventative measures.
- Supported an environment of safety through thorough knowledge of regulations, best practices, and consistent communication with team members regarding safe work habits.
- Maintained detailed records of process data and performance metrics, providing valuable insights for future improvements.
- Performed maintenance on machinery and escalated major malfunctions to supervisor for immediate assistance.
- Participated in root cause analysis efforts on process-related issues, offering expertise to identify solutions quickly and effectively.
- Contributed to the development of standard operating procedures that improved consistency across shifts and reduced training time for new hires.
- Performed preventive maintenance on equipment during scheduled downtime.
- Administered processes, resolved issues and recommended improvements for all structure methods.
Injection Molding Process Technician
COMMERCIAL PLASTICS
Mundelein, IL
11.2017 - 05.2018
- Start up and shut down processing equipment.
- Build, program and Adjust auxiliary equipment. (Wittman, Kuka)
Injection Molding Process Technician
INTERNATIONAL PRECISION
Lake Forest, IL
02.2014 - 10.2017
- Supervisor
- Start up and shut down processing equipment.
- Prepare and assemble materials.
- Plan and lay out work to meet production and schedule requirements.
- Monitor and adjust production processes or equipment for quality and productivity.
- Troubleshoot problems with equipment, devices, or products.
- Calibrate or adjust equipment to ensure quality production, using tools such as calipers, micrometers, height gauges, protractors, or ring gauges.
- Inspect finished products for quality and adherence to customer specifications.
- Observe continuous operation of automatic machines to ensure that products meet specifications and to detect jams or malfunctions, making adjustments as necessary.
- Measure and visually inspect products for surface and dimension defects in order to ensure conformance to specifications, using precision measuring instruments.
- Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.
- Remove finished or cured products from dies or molds, using hand tools, air hoses and other equipment; stamp identifying information on products when necessary.
- Trim excess material from parts, using knives, and grind scrap plastic into powder for reuse.
- Turn valves and dials of machines to regulate pressure, temperature, and speed and feed rates, and to set cycle times.
- Observe meters and gauges to verify and record temperatures, pressures, and press-cycle times.
- Read specifications, blueprints, and work orders to determine setups, temperatures, and time settings required to mold, form, or cast plastic materials, as well as to plan production sequences.
- Inventory and record quantities of materials and finished products; requisition additional supplies as necessary.
- Unload finished products from conveyor belts, pack them in containers, and place containers in warehouses.
- Repair or replace damaged molds, pipes, belts, chains, or other equipment, using hand tools, hand-powered presses, or jib cranes.
Forklift operator, Shipping & Receiving
MEDLINE INDUSTRIES INC
Mundelein, IL
12.2012 - 08.2014
- Record shipment data, such as weight, charges, space availability, damages, or discrepancies for reporting, accounting, or recordkeeping purposes.
- Prepare documents, such as work orders, bills of lading, or shipping orders, to route materials.
- Confer or correspond with establishment representatives to rectify problems, such as damages, shortages, or nonconformance to specifications.
- Pack, seal, label, or affix postage to prepare materials for shipping, using hand tools, power tools, or postage meter.
Education
GED - undefined
Kelvyn Park High School
Chicago, IL01.2008
Skills
- Diagnosis trouble shooting injection molding (10 years)
Additional Information
- Skills
- Production and Processing
- Operation and Control
- Quality Control Analysis
- Troubleshooting
- Active Learning
- Coordination
- Lean Manufacturing
Timeline
Process Technian\ Set-up Tech
NEMERA
03.2025 - 01.2026
Process Technician
IPC Corporation
09.2018 - 01.2023
Injection Molding Process Technician
COMMERCIAL PLASTICS
11.2017 - 05.2018
Injection Molding Process Technician
INTERNATIONAL PRECISION
02.2014 - 10.2017
Forklift operator, Shipping & Receiving
MEDLINE INDUSTRIES INC
12.2012 - 08.2014
GED - undefined
Kelvyn Park High School