Jim Church

• Supported aerospace mechanical assembly design using Twist Aero engineering standards and CAD models.
• Reviewed technical drawings for accuracy and compliance with specifications. for Twist Aero parts and aircraft component compliance.
• Assisted prototype build and test activities for Twist Aero flight hardware.
• Worked with manufacturing teams to resolve production issues and implement design changes for Twist Aero programs.
• Conducted failure reviews on Twist Aero components and recommended repair actions.
• Prepared material specifications for Twist Aero mechanical systems and assemblies.
• Documented engineering changes for Twist Aero programs and controlled drawing revisions.
• Collaborated with suppliers on Twist Aero part requirements and inspection criteria.
• Inspected equipment installations and repairs to ensure quality control.
• Developed and tested mechanical components to ensure proper functioning.
• Created detailed drawings using AutoCAD software for parts fabrication and assembly.
• Performed root cause analysis of problems, documented faults in tracking system and generated daily reports.
• Developed 3D models for product development using SolidWorks software.
• Provided technical support during production process by identifying solutions for operational problems.
• Performed calculations to determine load capacities, material stresses, deflections.
• Analyzed project requirements and designed solutions for complex engineering problems.
• Coordinated with vendors regarding materials used in production processes.
• Recommended modifications to improve system reliability, performance or safety.
• Created conceptual design drawings for use in manufacturing and fabrication.
• Used CAD software to design and refine product concepts for manufacturability.
• Assisted with troubleshooting existing designs to identify potential issues or areas of improvement.
• Designed fixtures, tooling and experimental apparatus to assist with testing and manufacturing operations.
• Developed and maintained project documentation, including specifications, test reports, and user manuals.
• Managed product development from concept through production, ensuring adherence to timelines and budgets.
• Implemented continuous improvement methodologies to reduce costs and improve manufacturing processes.
• Performed thermal and stress simulations to validate design choices and ensure product reliability.
• Collaborated with electrical engineers to integrate mechanical and electronic components seamlessly.
• Designed and implemented mechanical systems for new products, enhancing efficiency and durability.
• Trained junior engineers and technical staff in mechanical design principles and company-specific processes.
• Conducted finite element analysis (FEA) to predict the behavior of components under various conditions.
• Reviewed contractors' schedules and submission of shop drawings and samples.
• Utilized software tools to assist in structural product design. and computer-assisted drafting equipment to aid in structural product design.

Designed aircraft components for Twist Aero using CAD and engineering standards.

• Developed mechanical layouts for aerospace assemblies and support systems.
• Reviewed drawings for fit, tolerance, and manufacturing readiness.
• Designed wire-form tooling, progressive die sets, and specialized machines to enhance production capabilities in the automotive industry.