As a seasoned Failure Analysis Manager Engineer. I have witnessed firsthand the consequences of system failures. I can quickly and effectivity identify issues and recommend solutions in an easily digestibile terms.
I Bring excellent interpersonal and communication skills to work effectively with colleagues, management and vendors. Proactive in identifying areas of improvement and taking steps to drive successful completion of projects.
Implemented Agile Management with Lean Manufacturing processes reducing product build takt times by 30%
Redesigned several assemblies to increase the reliability MTF and design for manufacturing
Designed with team Lightweight Laser Designator Rangefinder (LLDR )3 program.
Design and integrate 15 units, tested and qualified for production to pass Military Standards 810 Quality test.
Organized & Strategic Planning Management
P & L using metrics and trends
Implemented Customer audits and internal audits an ASQR - QMS A9100C audit in 5 months
Renegotiated (2) customers; Boeing, and Space X, B&Ps for competitive wins with a minimum 25% profit
Cleanroom Protocol - technical lead for facility design, production tool align equipment, material process flow, procedures, training and creating a new class 10K cleanroom to provide for critical high-powered Lasers to control contamination of optics and reduce the $500K of scrap material by a minimum of ≈35% of diode pumped lasers.
Hermetic Sealing - savings of $100K/50 castings, reduction in the production system process cycle time of ≈25%, negotiating new processes with (2) suppliers, reducing the defect rate from 80% to 1.0% first time throughput yield.
Research and Development - (8) product launches; from concept, qualification to (5) transition production startups.
Design of experiment for testing prototypes, failure modes and effect Analysis.
Initiated and conducted controlled test to evaluate factors.
Created new design concepts and processes.
Analytical Troubleshooting
Manufacturing Processes
Quality Management Systems
Failure Modes Identification
Materials Science Expertise
Critical Thinking