"In the realm of molecules and reactions grand, Chemical Engineers weave their magic hand. With thermodynamics and kinetics, they design, processes that transform and make the world align"
Overview
5
5
years of professional experience
Work History
Production Engineer
Elkem Silicones
York, South Carolina
07.2022
Provide technical support and troubleshooting expertise to Daily Operational Team for plant-related issues that may arise
Management of Change (MOCs), pre-startup safety reviews, and operational procedures
Developing and maintain documentation for regulatory compliance as it relates to manufacturing
Lead downstream processes, leveraging foundational relationships with R&D, Process Development and Product Management to launch new products and manage existing portfolio
Creation of Bill of materials, Recipes, and Production versions in SAP for New Product Implementation
Conducting chemical analysis to Develop, improve, and implement production/processing methods that positively impact cost, quality, and safety objectives
Participate in Process Hazard Analysis studies, action item follow-up, and Pre-Startup Safety Reviews
Assist with training on new and existing equipment and products for manufacturing personnel to ensure product/process consistency
Participate in process scale-up transitions from pilot plant operations to full-scale production
Partnering with chemists and R&D to evaluate technical feasibility, safety, and cost-effectiveness of scaling up processes for commercial production
Working with Engineering on automation, control strategies, and safety interlocks
Review the PI&Ds to ensure they are accurate
Performing tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, pressure, RPM’s, Amps, etc
Implementation of Critical Process Management in Ready to Use Silicones workshop
Manages several projects simultaneously and regularly communicates progress to stakeholders
Utilize statistical methods and data-driven insights to identify trends, bottlenecks, and opportunities for improvement
Lead and facilitate continuous improvement projects to drive positive change throughout the organization such us Toyota Kata, Value Stream Mapping, Rules In Use, A3’s, SMED, CPM
Maintain comprehensive documentation of processes, changes, and improvements
Investigation of production problems related to formulation, quality control, and manufacturing issues using Root Cause Analysis, Ishikawa, 5 why’s.
Performed testing at various scales, from small-scale lab studies to large-scale production
Process & Continuous Improvement Engineer
Mekra Lang North America
SC
03.2021 - 07.2022
Created leadership and management daily standard work through shift reports, tiered meetings, reinforcement and/or creation of company policies and procedures
Begin digital transformation with the use of digital forms to eliminate hours of manual tracking and labor and improve data collection from PLC to power BI
Created OEE Database and Dashboard for daily, monthly, and annual tracking
Workshops with Scheduling, planning, and purchasing to optimize work schedules to match demand and drive consistency across production floor and warehouse/shipping
Managed and implemented 5’s methodology
Worked as a Project Management to transfer lines from USA to Mexico
Created the value Stream Mapping to several lines
Process Engineer
Seal For Life Industries
Tijuana, Baja California
01.2018 - 03.2021
Pioneered the introduction of new Lean strategies, framework, and project elements to promote multidisciplinary growth and optimize processes.
Implemented lean production methods to reduce waste by 30%
Conducted daily coaching sessions using the Toyota Coaching Kata method to effectively train associates
Mapped process workflows to enhance understanding of procedures
Assisted with engineering calculations, design drawings, preliminary cost estimates
Applied mass balance, capability analysis and design of experiment to process improvement
Successfully trained team members on SMED techniques, leading to the standardization and waste reduction of make-ready/change-over procedures.
Measured and controlled investment projects through Return-on-Investment calculation.
Jr. Process Engineer
Seal For Life Industries
Tijuana, Baja California
01.2019 - 09.2019
Assisted with research work by conducting detailed experimental tests.
Collaborated with senior engineers on projects and offered insight
Used Autocad to draft assemblies, models, and other technical drawings
Created and implemented standard operating procedures
Assisted with engineering calculations, design drawings, preliminary cost estimates
Performed data analysis using Minitab
Utilized schematics, diagrams, and written descriptions to efficiently troubleshoot engineering project challenges.
Implemented Cp and CPk analysis to enhance Extrusion and Tension Process capability
Extrusion process improvements, increase the OEE, reduce the scrap
Implemented recycling initiative to convert adhesive and tape into reusable raw materials.
Conducted Design of Experiments to optimize the process
Research and Development Technician
Seal For Life Industries
Tijuana, Baja California
01.2018 - 01.2019
Collaborated with junior team members to improve their skills in lab techniques and equipment operation
Followed research protocols during data gathering and lab experiments.
Conducted in-depth analysis of polymer material properties to determine their applicability in adhesives
Analyzed the chemical properties of both organic and inorganic compounds
Managed the operation of industrial mixers for chemical compounding and blending.
Chemical Engineering Consulting Assistant
Asesoría Química Industrial (ASEQUI)
Tecate, Baja California
01.2017 - 08.2017
Support in procedures such as: Declaration of environmental impact, land use, report prevention
Successfully completed training in the proper handling and storage of chemical substances
Created process and flow diagrams
Performed calculations for mass and energy balances
Conducted calculations to determine the diffusivity of emissions from platinum tanks to the atmosphere