John E Lytton
Cheyenne,WY
Summary
Accomplished Senior Technical Specialist with extensive experience at BAE Systems, excelling in systems integration and technical troubleshooting. Proven track record in enhancing operational readiness and safety compliance while mentoring teams. Expert in utilizing advanced test equipment and CAD/CAM software to deliver high-precision mechanical components for aerospace applications.
Overview
29
29
years of professional experience
1
1
Certification
Work History
Senior Technical Specialist, Test
BAE Systems, Space Mission Systems
09.2020 - Current
- Lead Integration & Test Technician for a military satellite payload system.
- Integrated and tested payload electrical and electronics systems interfacing with flight hardware.
- Performed cable layouts and testing, integrated electronic boxes, and managed motion-controlled stages and optical/thermal control systems.
- Utilized test and measurement tools and special support equipment, including multimeters, oscilloscopes, power supplies, and fiber optic power/loss meters.
- This includes certifying test units in space conditions using vacuum chamber operations.
Senior Technical Specialist, Mechanical
Ball Aerospace & Technologies Corp.
09.2018 - 09.2022
- Operated manual and CNC machines to fabricate mechanical devices within .0005-inch tolerances, ensuring precision and quality in production.
- Collaborated on components including cryocooler assemblies, propulsion systems, thermal and attitude control systems, and structural elements like composite optical flight benches and bus components.
- Assembled and integrated materials and parts for telescope and bus-level spacecraft units, contributing to successful mission readiness.
- Machining tooling and flight parts based on engineering specifications, utilizing geometric dimensioning and tolerancing.
Senior Technical Specialist Mechanical
Ball Aerospace & Technologies Corp.
09.2004 - 09.2018
- Operated manual and CNC mills and lathes, including 4th axis machining and waterjets, to produce precise mechanical components.
- I am well-versed in CAD/CAM such as Mastercam, to create parts for machining and fabrication prototype parts for military equipment.
- Provided concept design, CNC machining, and mechanical prototype fabrication.
- I effectively utilized software models, blueprints, and drawings for environmental test fixtures such as shaker equipment and thermal chamber assessments.
- Coordinated environmental unit operations and managed lab activities.
- Established and implemented group HAZMAT/HAZWASTE program to ensure compliance with safety regulations.
- Coordinated lockout/tagout procedures as primary contact.
Engineering Technician
Naval Engineering Logistics Office
04.2002 - 09.2004
- Tested, repaired, and analyzed nuclear propulsion and turbine generator test equipment for operational readiness on naval submarines.
- Conducted at-sea fleet support using test instrumentation to assess turbine system degradation.
- Conducted equipment inspections to ensure compliance with safety standards.
- Assisted engineers in developing technical documentation and specifications.
- Operated and maintained specialized engineering tools and software systems.
Army Staff Sergeant. 15U Helicopter Mechanic.
Department of the Army Civilian Dual Status Technician
01.1997 - 01.2004
- As an Systems mechanic I Installed, troubleshot, tested, repaired and analyzed malfunctions on all CH-47 aircraft electrical and avionics systems.
- I used this documentation to isolate electrical fault conditions.
- I was a qualified non-crew member to perform in-flight troubleshooting and testing.
- Conducted pre/post flight and calendar inspections on all required aircraft equipment, which encompassed rotor and transmission systems, engine, and fuel systems.
- I also performed heavy maintenance such as engine and transmission replacement, rotor head and flight control repair.
- Coordinated with production control to track and repair circle red X and red conditions, enhancing unit's operational readiness during combat operations.
- Participated in Downed Aircraft Recovery Team, providing critical support during aircraft recovery operations.
- Led corrosion control group, overseeing processing of aircraft for long-term storage and drone refit.
- This included digital and analog cockpit instrumentation, electrical power control/distribution systems.
- Additional systems included aircraft communications and Navigation equipment.
- I used technical documentation such as tech orders and manuals, illustrated part breakdowns, blueprints and operational troubleshooting documentation.
- Other assigned duties were to work with quality control and safety to support proper tool and FOD control and prevention.
Education
Currently enrolled -
Automation And Engineering Program
Longmont, CO05-2029
Associate of Applied Science -
Aircraft Maintenance Technology
Albuquerque, NM05-2016
Associate of Applied Science -
Integrated Studies
Albuquerque, NM06-2014
Skills
- Technical troubleshooting
- Equipment maintenance
- Systems integration
- Test automation
- Team mentoring and collaboration
- Regulatory standards
Certification
- Journeyman Electronics Mechanic, Virginia Apprenticeship Council
- Federal Aviation Administration Airframe and Power Plant Certification (A&P)
- Federal Communications Commission Radiotelephone License, RADAR Endorsement
- United States Navy, Naval Aviation Electronic Technician Rating
- United States Army, Army Aircraft Maintenance Mechanic
- IPC J standard and IPC/WHMA-A-620 Cable and Wire Harness Assemblies
Professional Awards
- AEIP Army Excellence Idea Program Award for critical aircraft Survivability System
- Navy Civilian Service Performance Award
- Global War on Terrorism Medal and Army Meritorious Service Medal
- Multiple Ball Performance Awards
- Ball Aerospace Excellence Support Award
Clearance
Active TS/SCI, 04/01/02
Timeline
Senior Technical Specialist, Test
BAE Systems, Space Mission Systems
09.2020 - Current
Senior Technical Specialist, Mechanical
Ball Aerospace & Technologies Corp.
09.2018 - 09.2022
Senior Technical Specialist Mechanical
Ball Aerospace & Technologies Corp.
09.2004 - 09.2018
Engineering Technician
Naval Engineering Logistics Office
04.2002 - 09.2004
Army Staff Sergeant. 15U Helicopter Mechanic.
Department of the Army Civilian Dual Status Technician
01.1997 - 01.2004
Currently enrolled -
Automation And Engineering Program
Associate of Applied Science -
Aircraft Maintenance Technology
Associate of Applied Science -
Integrated Studies