John Fulks
Bremen,GA
Summary
Aviation professional with extensive experience in aircraft structural maintenance and repair. Known for precision and reliability in performing structural modifications. Focuses on team collaboration and adaptable to changing project requirements, ensuring high-quality results. Experienced with aircraft structural maintenance, including inspection and repair. Utilizes meticulous approach to ensure all work meets stringent safety and technical standards. Knowledge of working collaboratively within team to achieve optimal outcomes. Diligent [Desired Position] with strong background in aircraft structures and repair. Proven ability to complete complex structural modifications and repairs accurately. Demonstrated expertise in adhering to safety standards and technical specifications. Experienced aerospace professional prepared for this role with expertise in aircraft structural repair and maintenance. Strong focus on precision, adherence to safety regulations, and effective problem-solving. Known for seamless team collaboration and adaptability, ensuring aircraft reliability and performance. Proficient in using specialized tools and interpreting technical blueprints.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Aircraft Structure Mechanic
Lockheed Martin, Aeronautics
11.2008 - 05.2024
- Accurately and efficiently complete the assembly, installation and integral mating of structural subassemblies and assemblies
- Perform the final assembly operations, including rework, pick-up and incorporation of design change installation, during and after mating of all major components of the aircraft (wings, fuselage, and empennage) in final assembly
- Lay out and locate structural components or assemblies in making production assemblies as specified by design changes, working from blueprints or other authorized documents
- Perform detailed structural assembly and/or rework
- Work structural changes which materially alter previous assembly references and practice
- Perform trimming, reforming and altering parts and structures as required
- Fabricate detail parts such as shims, splices, gussets, angles, brackets, doublers, stiffeners and patches
- Complete final assembly operations as pick-up and rework on structures and installations, installing shortages, and bringing up all items to latest engineering changes
- Makes corrections of a mechanical nature on plumbing, electrical, controls, and power plant installations
- Operate controls for free operation and makes corrective adjustments short of operational check-out
- Operate landing gear, up locks and down locks, to check for clearance
- Complete installation of such items as landing gear,main entrance doors, flight controls , etc
- Fabricate structural items such as clips, brackets, angles, gussets, supports, etc
- Investigating and advising production personnel on problems encountered in re-working aircraft structures
- Perform pressurization test to insure the proper sealing of aircraft structures
- Train and instruct in the application of structure sealants used for vapor and liquid seals and for exterior aerodynamic smoothing
- Collaborate with co-workers performing pressurization tests and make recommendations on testing procedures to insure that tests are adequate to show sealing leaks
- Assist in locating leaks in fuel systems by tracing to source through knowledge of system
- Gained valuable experience in fabrication techniques, to enhance overall skillset.
- Achieved high levels of customer satisfaction by completing assigned tasks with precision and professionalism.
- Improved aircraft structural integrity by performing thorough inspections and identifying areas requiring repair or maintenance.
- Reduced downtime for aircraft by efficiently diagnosing and repairing structural issues in a timely manner.
- Streamlined repair processes by implementing time-saving techniques, effectively reducing man-hours spent on each project.
- Provided support during emergency situations, quickly assessing damage and executing necessary repairs under high-pressure conditions.
- Enhanced team efficiency by collaborating with fellow mechanics to troubleshoot complex issues and complete repairs promptly.
- Promoted a safe working environment through diligent adherence to safety protocols during all aspects of work assignments.
- Contributed to quality control efforts by strictly adhering to established procedures and guidelines when completing repairs or modifications.
- Exceeded expectations regarding productivity goals while consistently upholding high-quality workmanship standards.
- Maintained detailed records of completed work, contributing to accurate maintenance logs and documentation for future reference.
- Fabricated sheet metal components for aircraft skin, working with highly sensitive materials requiring special manufacturing treatments, coatings and installation processes.
- Supported continuous improvement initiatives by participating in training programs, staying current on industry best practices, and sharing knowledge with colleagues.
Aviation Structural Mechanic(AW) 3rd Class
United States Navy
04.2004 - 04.2008
- Worked under strenuous Flight Operations, Both Pre and Post Flight Ops, During Operation Iraqi Freedom on the Flight Deck of USS Ronald Regan CVN 76
- Numerous hours working on launching and recovering Live Aircraft on the Flight Line as well as Flight Deck (ship based)
- Numerous amounts of Live Aircraft Squawk Corrections, Flight Control System Functional Checkout, Hydraulic System Functional Checkout, Hydraulic Troubleshooting, Removal, Replacement and Repair Serviced Hydraulic Systems on Freight checks as well as Landing Gear Blow Down
- Familiar with safety precautions around turning Aircraft as well as Prop Safety
- Performed Post and Pre Flight checks on E2C Aircraft, Trouble Shooter
- Responsible for Post Flight and Pre Flight Checks, Man ups, Checking all the systems while the plane is turning/calling Aircraft Up and Down
- Launched and Recovered Aircraft on Shore and at Sea
- Final Checker (Last person to check Aircraft before Launching from Ship)
- Performed Daily Maintenance to ensure Aircraft stayed in Up and Up Status
- Knowledge of Hand Signals used for Aircraft Turns, Launches and Recovery
- Aviation Warfare Specialist: Basic Knowledge of all Aircraft Systems and subsystems, Including Fueling Procedures, Oxygen, Egress, Electrical and Hydraulic Systems
- Familiar with the 4790 and all Military Pubs
- Knowledge of Strict FOD Control Guidelines for Live Aircraft
- Experience in Landing Gear Systems including Removal and Replacement of several Landing Gear Doors and Strut Assemblies
- Able to set Riggings on Flight Control Systems as well as do throws
- Trained and Supervised New Naval Recruits
- Completed complex repair jobs, demonstrating strong attention to detail and commitment to excellence in all aspects of aircraft maintenance work.
- Enhanced aircraft safety by performing thorough inspections and maintenance of structural components.
- Performed daily postflight, preflight and other periodic inspections.
- Increased team productivity by providing expert guidance and training to junior aviation mechanics.
- Disassembled and inspected hydraulic systems and replaced worn components.
- Maintained main and auxiliary hydraulic power systems, actuating subsystems and landing gear on [Type] aircraft.
- Ensured timely completion of projects by effectively prioritizing tasks and working closely with other team members.
- Conducted airframe, airfoils and flight controls maintenance and logged actions in aircraft log.
- Maintained accurate documentation of all maintenance activities, contributing to better record-keeping practices within the department.
- Extracted components from aircraft for bench analysis and testing.
- Serviced pressure accumulators, emergency air bottles, oleo struts, reservoirs and master brake cylinders.
- Installed, rigged and removed flight control surfaces and fabricated and assembled metal components to make repairs to aircraft's skin.
- Removed corrosion and deposits on special surfaces and restored using manufacturers' protocols.
- Performed daily flight line preflight and post-fight aircraft inspections of hydraulic systems and flight control surfaces.
- Assisted with aircraft and equipment transport and movement.
- Removed and installed aircraft subsystem assemblies such as engines, rotors, gearboxes, transmissions, and mechanical flight controls.
- Troubleshot mechanical, hydraulic, pneumatic and electrical systems and tested equipment following repairs.
- Read and interpreted aircraft documentation to determine repair feasibility and methods.
Education
High School Diploma -
Villa Rica High School
Villa Rica, GA01.2002
Skills
- Assembly Line
- Assembly Worker
- Aircraft mechanic
- Hydraulics
- Overall handy man
- Brake Repair
- Blueprint Reading
- Fabrication
- Crane
- Plumbing
- Mechanical Knowledge
- Electrical Experience
- Quality assurance
- Time management
- Mechanic experience
- Automotive repair
- Manufacturing
- Schematics
- Military
- AS9100
- CAD
- Quality systems
- Adhesive Bonding Techniques
- Pneumatic tool operation
- Hand-tool proficiency
- Quality assurance procedures
- Sheet Metal Fabrication
- Technical documentation comprehension
- Aircraft Modification Experience
- Rivet Installation Mastery
- Corrosion Inspection Techniques
- Surface Preparation Methods
- Airframe Assembly Techniques
- Aviation Maintenance Regulations
- Composite Material Knowledge
- Precision Measurement Proficiency
- Structural Repair Expertise
- Sealant Application Knowledge
- Aircraft Blueprint Interpretation
- Safety protocol adherence
- Fastener Selection Expertise
- Hydraulic System Familiarity
- Tool control management
- HAZMAT handling
- Maintenance Documentation
- Aircraft inspections
- Technical manual interpretation
- Precision measuring tools
- Damage Assessment
- Equipment Maintenance
- Firearm handling
- Sealant Application
- Mechanical systems knowledge
- Supply and logistics planning
- Aircraft equipment installation
- Hydraulic equipment installation
- Teamwork and Collaboration
- Problem-Solving
- Time Management
- Attention to Detail
- Problem-solving abilities
- Multitasking
- Multitasking Abilities
- Reliability
- Engine repair
- Organizational Skills
- Team Collaboration
- Effective Communication
- Active Listening
- Adaptability and Flexibility
- Decision-Making
- Safety protocol knowledge
- Detail Oriented
- Safety Procedures
- Grease and Lubricant Application
- Aircraft mechanics
- Aircraft Maintenance
- Task Prioritization
- Military maintenance requirements
- Equipment Operation
- Self Motivation
- Technical Troubleshooting
- Interpersonal Skills
- Analytical Thinking
- Goal Setting
- Professionalism
- Quality Control
- Structural Repairs
- Hydraulic systems
- Fault diagnosis
- Maintenance Scheduling
- Preventive Maintenance
- Time management abilities
- Continuous Improvement
- Adaptability
- Troubleshooting
- Electrical Systems
- Precision measurement
- Problem-solving aptitude
- Parts Fabrication
- Professional Demeanor
- Pneumatic Systems
- Component Replacement
- Regulatory Compliance
- Manual Dexterity
Certification
Paint and final finish, 03/01/07
Assessments
- Mechanical knowledge, Proficient, 10/01/21
- Work style: Reliability, Proficient, 03/01/22
Accomplishmentscertificationsawards
- Nitrogen Cart Certified Tow Tractor
- Certified Hydraulic Contamination
- Certified Tire and Wheel Qualified Flight Deck
- Certified on USS Ronald Regan
- CVN76 Paint and Finish Certified
- Cockpit Familiarization
- Junior Sailor of the Quarter Three Times
- Junior Sailor of the Year
- Twice Recognized by my Command as a positive Role Model and a great Example to all New Sailors.
- All Evaluations marked as Highly Retainable.
- Letters of Accommodations and Good Conduct Awards.
- My command was awarded the Battle E, meaning we were the best Hawkeye Squadron on the West Coast, as well as Prestigious Anchors Award, meaning we were the Best Hawkeye Squadron on the Planet.
Personal Information
Work Permit: Authorized to work in the US for any employer
Military Service
United States Navy, E4, Worked numerous hours launching and recovering live aircraft on the flight line as well as carrier flight deck., Attained certification as Aviation Warfare Specialist ensuring a basic knowledge of all aircraft systems and subsystems, including fuel, oxygen, egress, electrical and hydraulic systems and procedures., Performed live aircraft squawk corrections, flight control and hydraulic system functional checkout/troubleshooting., Serviced aircraft fuel, hydraulic and pneumatic systems on pre-flight checks., Rigged and inspected flight control systems to ensure aircraft loft compliance., Maintained landing gear systems including removal, replacement and functional checkout of tires, brakes, landing gear doors and strut assemblies., Ensured emergency systems were maintained and functional., Performed daily maintenance to ensure aircraft were in a launchable status., Performed pre- and post-flight checks on E2C aircraft as well as final checks prior to launch., Checked and troubleshot all aircraft systems while aircraft was turning to determine Safety of Flight., Knowledge of hand signals used for aircraft turns, launches and recovery., Familiar with all military aircraft publications., Knowledge of strict FOD Control Guidelines for live aircraft., Familiar with safety precautions around turning Aircraft as well as Prop Safety., Trained and supervised new Naval Recruits.
Timeline
Aircraft Structure Mechanic
Lockheed Martin, Aeronautics
11.2008 - 05.2024
Aviation Structural Mechanic(AW) 3rd Class
United States Navy
04.2004 - 04.2008
Paint and final finish, 03/01/07
High School Diploma -
Villa Rica High School
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