John Hughes

Accomplishments:

• Identified over $1 Million/Year in rework savings using custom data analytics application.
• Applied Industrial Internet of Things (IIoT) techniques to monitor factory processes, reducing waste and rework through data-driven insights.
• Learned and implemented Inductive Automation’s Ignition software to deploy scalable IIoT dashboards and reporting tools.

Accomplishments:

• Developed first live manufacturing dashboard at Collins Aerospace to reduce losses due to rework and downtime.
• Reduced losses due to downtime with predictive maintenance for key processes.
• Reduced rework through root causes analysis.
• Connected and integrated networked machines and PLCs across multiple production lines, increasing data accessibility and traceability.
• Created custom automations connected to Excel to reduce human error and increase efficiency when inputting company data.
• Created custom visualizations to push and map on site change.

Accomplishments:

• Programmed and optimized industrial FANUC robots for a robotic press brake work cell, improving production efficiency and part handling accuracy.
• Enhanced cell performance through systematic troubleshooting, process refinement, and cycle time reduction.
• Led daily setup and coordination of industrial machinery workstations to maintain smooth operations.
• Applied structured problem-solving methodologies to diagnose and resolve mechanical and programming issues.
• Ensured all work adhered to OSHA regulations and industry safety standards.
• Demonstrated strong leadership and collaboration skills while guiding team members through project tasks and technical challenges.