John Joseph Ivan
Columbus,MI
Summary
Dynamic Senior Welding Engineer with extensive experience at Dana Incorporated, excelling in automated welding systems and team leadership. Proven ability to enhance weld quality through Six Sigma methodologies and effective conflict resolution. Expert in GMAW and FCAW processes, driving continuous improvement and maximizing equipment uptime.
Overview
25
25
years of professional experience
Work History
Senior Welding Engineer/Weld Technician Supervisor
Dana Incorporated
Warren, MI
11.2022 - Current
- Set up, maintenance, and troubleshooting of automated GMAW and FCAW welding equipment, following Dana Incorporated standards.
- Supervised 7 salaried weld technicians and 5 contract weld technicians, coordinating scheduling, training, and resolving conflicts to ensure operational efficiency.
- Reviewed weld cut and etch reports to identify opportunities for continuous improvement in weld quality.
- Implemented equipment operator instructions for error-proofing checks, equipment changeovers, and part loading to enhance process reliability.
- Perform capability studies on new equipment for dimensional and weld capabilities.
Joining Engineer/Maintenance Supervisor (Process Coach)
Ford Motor Company Woodhaven Stamping
Woodhaven, MI
09.2011 - 11.2022
- Developed preventative maintenance (PM) schedules to enhance equipment uptime.
- Identified production line bottlenecks and implemented countermeasures to improve throughput.
- Install, set up, maintenance, and troubleshooting of automated welding, adhesive bonding systems, riveting, clinch, and drawn arc equipment all following the Ford Vehicle Operation standards.
- Supervision of UAW-represented skilled trades; both electrical and mechanical.
- Created visual instructions for part inspection, maintenance tasks, and PMs to streamline processes.
- Establish spare parts for weld equipment and automation.
- Plant level 2 NDT director.
Weld Engineer
L&W Engineering
Blissfield, MI
12.2010 - 09.2011
- Set up, tested, and troubleshot robotic welding equipment to ensure operational readiness.
- Adjusted welding parameters for GMAW and resistance welding to achieve optimal performance.
Weld Engineer
Van-Rob Waverly
Waverly, OH
05.2010 - 12.2010
- Set up, tested, and troubleshot robotic welding equipment to ensure reliable operation.
- Configured welding parameters for GMAW and resistance welding to achieve optimal performance.
Operator / Mechanic
Ivan Farms
Freeland, MI
09.2001 - 05.2010
- Operating Farm Equipment and Maintaining Equipment.
Education
Bachelor of Science - Welding Engineering Technology
Ferris State University
Big Rapids, MI05-2010
Associates in Applied Science - Welding Technology
Ferris State University
Big Rapids, MI08-2008
Certificate - Gas Metal Arc Welding and Shield Metal Arc Welding
Delta College
University Center, MI04-2005
Skills
- Expert in Gas Metal Arc Welding, Shield Metal Arc Welding, Gas Tungsten Arc Welding, Resistance Welding utilizing Bosch, WTC, Medar and Robotron weld controllers
- Panasonic robotics with GMAW equipment
- Motoman Robots equipped with Resistance welding equipment, GMAW equipment, and/or material handler
- Fanuc RJ2, RJ3, RJ30ib robots equipped with Resistance welding equipment, GMAW/FCAW equipment, and/or material handling applications
- Fanuc RJ30ib/ RJ30ib Plus robot controller Dual Check Safety (DCS)
- Six Sigma Green Belt with a continuous improvement mindset
- 6-Sigma Green Belt training
- Tessonics Ultra Sound Equipment with the use of Weld software for Non-Destructive Testing quality checks
- SCA and Nordson adhesive dispensing systems
- Maximo software for equipment maintenance tracking and spare parts tracking/Usage
- Emaint software for equipment maintenance
- Commended for organizational and time management skills
- Ability to work accurately, with interruptions to meet deadlines
- Ability to work well independently and as part of a team
Personal Information
Driving License: Commercial Drivers License A
Affiliations
American Welding Society, Member Number 2000741
Timeline
Senior Welding Engineer/Weld Technician Supervisor
Dana Incorporated
11.2022 - Current
Joining Engineer/Maintenance Supervisor (Process Coach)
Ford Motor Company Woodhaven Stamping
09.2011 - 11.2022
Weld Engineer
L&W Engineering
12.2010 - 09.2011
Weld Engineer
Van-Rob Waverly
05.2010 - 12.2010
Operator / Mechanic
Ivan Farms
09.2001 - 05.2010
Bachelor of Science - Welding Engineering Technology
Ferris State University
Associates in Applied Science - Welding Technology
Ferris State University
Certificate - Gas Metal Arc Welding and Shield Metal Arc Welding
Delta College