Utilizing over four decades of aircraft related experience in sheetmetal fabrication, structural assembly, structural repair, composite assembly, composite repair to include numerous aircraft from military, commercial, corporate, general aviation, experimental and helicopters
Gulfstream G650-700 flap program * Build up of forward and aft spars with aluminum and steel sub assemblies - nominal, transitional and close tolerance drilling and reaming - countersinking, deburring, sealant application and installation of forward and mid ribs, upper, lower and l/e skins * installation of solid, pull rivets, hiloks, nutplates, screws, bolts *Team member to repair workmanship defects, vendor related discrepancies, engineering corrections and any inspection issues
Bombardier 7500 wing program * Response team to correct workmanship errors, engineering dispositions, work order corrections and vendor related issues * Forward and aft wing spar build - drilling, reaming of close tolerance holes and installation of landing gear trunnions, installation of bracketry, hydraulic and fuel lines, de-iceing tubes and all related components
Gulfstream G650 wing program * Precise location of all stringers and attach fittings to main wing skins upper/ lower * Drilling, reaming and countersinking of nominal and close tolerance holes of all components * installation of stringers and wing fittings with solid rivets and large diameter hiloks
US AirForce Boeing 707 Jointstar Program * Engine pylon tear down and rebuild team * Removal and replacement of lower, mid and upper spars * Removal and replacement of forward and aft wing to pylon fittings as well as fore and aft, upper and lower engine fittings * Removal and replacement of inboard and outboard pylon skins
Boeing 757 Cargo Conversion Program * De-activation and closeout of L4 (left, aft) passenger door * Removal and replacement of inboard, outboard and center seat tracks from the aft wingbox to the pressure bulkhead
Lufthansa Lockheed constellation Restoration Program * Original 1955 blueprints utilized as well as engineering orders * Fabrication of all sheetmetal related items from clips and angles to flight control surfaces, engine cowlings, landing gear doors, fuselage station frames, pilot and copilot instrument panels, to interior and cosmetic parts all refabricated to modern day standards and aircraft metals hardness and aging process standards * Fabrication equipment such as power shears, power brake, box brake, power roller large and small diameter, power stretcher/shrinker as well as english wheel utilized
Boeing C-17 Thrust Reverser Program * Close tolerance hole drilling and reaming of titanium and inconel metals applied to inner and outer reverser cones and upper and lower box beams * installation of related items accomplished with monel rivets and titanium fasteners * Operational checks and functional procedures performed with hydraulic pressures applied
Agusta Helicopter AW139 Program * Composite duties included layout and installation of inserts and feed thru's, potting and build up of parts and panels with fiberglass overlays * Structural modifications included search light installation, repelling and lifting hoist installation, flir installation, structural modification to flooring, brackets for component applications * Installation and removal of solid rivets, blind rivets, hiloks, screws and bolts with cotter pins and safety wire complience
Boeing 747 Fuselage Program * Installation of frames, splices, stringers, fittings and multiple brackets for component installation * drilling of close tolerance and nominal holes for solid rivet and hilok installation
Boeing 777 Flap Program * Assembly of main and aft composite flaps * Drilling of forward and aft spars, upper/ lower flap skins, torque tube assembly, flap tracks and guides * Composite standards and technics utilized in all drilling and fastener installation procedures and related tools
Bombardier/ CRJ "C" Check Program * Structural repair for CRJ 200, 700, 900 aircraft * FS 202 frame web repair, FS 280 floor beam replacement, FS 559 pressure floor mod, FS 621 pressure bulkhead mod, engine beam mod and cargo door sill repair
Bombardier Global/ Challenger 850 Program * Fabrication of parts, brackets, clips, component build up, to accomplish private and corporate lavish interior installation in a completion center environment * complete understanding of fabrication technics to include flat pattern layout, bend deduction and setback * Experience with power brake, box brake, power shears, power roller, stretcher/ shrinker, and other related tools
Boeing 787 Dreamliner Program * Drill- up and installation of primary structures including bulkheads, frames, intercostals, shear ties, splices and clips * Response team for repair of workmanship defects, engineering changes, vendor items and inspection items
Boeing 787 Dreamliner Program * Lead structural mechanic for center fuselage * Responsible for crew loading, training, coordinating build process with other departments, working closely with Boeing engineering initiating design changes and ensuring technical compliance with crew technicians
Bombardier Challenger 850 Program * Extended range fuel tank installation and modification * Structural build up of floors, sidewalls. and overhead supporting structure * Fuel plumbing of tubes and unions, wiring brackets, fuel pumps and the left/ right fuel tank installation and testing
Gulfstream G-IV, G-V, G-550 Completions Program * Fabrication of parts and components to accomplish lavish interior installation in a completion center environment * Fabrication practices and standards used thru out build * Build up of single and club seating to include custom audio and video monitors installation in seating * Installation of video monitors in bulkhead and sidewalls * Worked closely with customer representatives and engineering department to fulfill customer request
Shorts SD330-360 Sherpa Refurbishment Program * Phase "D" inspections of SD type aircraft * Main wing and Vertical Stabilizer structural overhaul * De Havilland DHC-6 twin otter authorized overhaul and modification center * Structural repairs on numerous general aviation aircraft
Boeing 727 Phase "C" Inspection Program * Structural repairs to floorboards, floorbeams, frames and stringers, doublers, external/ internal skin repairs * Corrosion control repairs and prevention * Extensive engine pylon modifications for noise abatement requirements (hush kits) Stc.
Boeing 707 Line and Overhaul Maintenance Program * Nightly structural line maintenance to maintain cargo operations for (12) Boeing 707 "cargo freighters" * Research of routine, non-routine, service bulletins, airworthiness directives and other related it structural issues to be in compliance with the Boeing Structural Repair Manual and repair time estimations * Crew loading and coordination with other departments to accomplish nightly task for daytime operations
McDonnell/ Douglas MD-11 Fuselage Program * Installation of floorbeams and supporting structure * Drill up of center and outboard seat tracks with splice plates with the installation of seat tracks and related items
McDonnell/Douglas DC-9 Phase "C" Inspection Program * Structural repairs to galley floorbeams and mounting points, skin removal and replacement, flap repairs, internal/ external doublers fabrication and installation * Severe corrosion requiring removal, repairing and complete replacement of aircraft structures per SRM
Evergreen Air Center Maintenance Facility * Phase "C&D" Inspections on Boeing 727,747, McDonnell/Douglas DC-8, DC-9 and Airbus A320 aircraft * Structure repairs to fuselage and wing fuel tanks, cargo door repairs, aft pressure bulkhead, 9G barrier restraints, corrosion prevention and repair,
Gates Learjet "55" Series Aircraft Program * Installation of systems in empennage area to include * Fuel and hydraulic, pneumatic, bleed air, anti-ice, fire detection, fire suppression and environmental systems to include heating and air conditioning
Grumman F-14 Maintenance and Overhaul Program * VF-154 "Black Nights" Fighter Squadron * Based at NAS Miramar, Ca * Attached to Carrier Air Wing 14 aboard the aircraft carrier U.S.S. Constellation (CV-64) * Routine and phase maintenance inspections, structural repair and overhaul and corrosion prevention at sea trials