Jonathan P. Andrade
Wetumpka,AL
Summary
Accomplished Senior Process Engineer III with a proven track record at Hyundai Motor Manufacturing Alabama, specializing in Lean Six Sigma methodologies to enhance process efficiency and product quality. Demonstrated expertise in project management and team collaboration led to a significant increase in product yield. Skilled in process troubleshooting and implementing cost-reduction strategies, achieving notable improvements in production workflows. Professional engineer with deep expertise in process optimization, quality control, and continuous improvement. Strong focus on team collaboration and achieving results, adaptable to changing needs. Skilled in process design, troubleshooting, and lean manufacturing. Reliable and results-driven, with proven track record of enhancing operational efficiency and driving impactful outcomes.
Dependable Senior Process Engineer skilled in optimizing time and resources to facilitate project completion. Expert in process design, implementation and optimization.
Overview
19
19
years of professional experience
1
1
Certification
Work History
Senior Process Engineer III
Hyundai Motor Manufacturing Alabama
09.2019 - Current
- Led continuous improvement initiatives using Lean Six Sigma methodologies, resulting in significant process enhancements.
- Improved product quality by conducting root cause analysis on process deviations and implementing corrective actions.
- Streamlined workflow, resulting from thorough time studies and resource allocation assessments.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Led engineering teams to successfully complete projects on time and within budget.
- Increased product yield by implementing improved processes.
- Reduced downtime for maintenance activities by developing and implementing preventive maintenance plans.
- Optimized production processes by identifying and implementing improvements in equipment and procedures.
- Provided expert troubleshooting support during critical plant issues, quickly resolving incidents while minimizing production losses.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Created detailed reports on engineering activities and findings.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
Crankshaft Machinist
Hyundai Motor Manufacturing Alabama
08.2005 - 09.2019
- Repaired and maintained machine tools, fixtures and other production equipment.
- Used various precision measuring instruments to check workpiece accuracy.
- Inspected completed parts to verify compliance with specifications and quality standards.
- Utilized micrometers and calipers to measure and verify precise tolerances.
- Read and interpreted blueprints, technical drawings and schematics to determine parts dimensions.
- Adapted to frequently changing priorities in a dynamic manufacturing environment, ensuring timely completion of all assignments.
- Demonstrated flexibility in working with various materials, including metals, plastics, and composites, to produce high-quality machined components.
- Supported team members in troubleshooting complex machine issues, sharing knowledge and expertise to resolve problems quickly.
- Measured, examined or tested completed units to check for defects and verify conformance to specifications using precision instruments such as micrometers.
- Maintained detailed records of completed jobs, tracking materials used and time spent on each project for accurate billing purposes.
- Managed multiple projects simultaneously, prioritizing tasks to meet deadlines while maintaining high-quality work standards.
Education
No Degree - Cyber Security
Columbia Southern
Orange Beach, AL04-2029
Skills
- Agile expertise
- Equipment sizing
- Project scheduling
- Hazard analysis
- Project management
- Process implementation
- Waste reduction
- Cost reduction
- Process development
- Six sigma expertise
- Process troubleshooting
- Procedure evaluation
- Team collaboration
- Documents and reports
Accomplishments
- Designed and implemented process improvements that increased production yield by 10% while maintaining strict adherence to quality standards.
- Conducted time studies, data analysis, and simulations to identify areas for process optimization.
- Collaborated with suppliers and vendors to introduce advanced tooling and machinery, reducing downtime by 4%.
- Developed standard operating procedures (SOPs) to ensure consistency and compliance across shifts.
- Played a key role in ISO 9001 certification audits, contributing to maintaining compliance with industry standards.
- Supervised daily operations of a high-volume automotive production line, ensuring targets for quality, safety, and output were consistently met.
- Trained and coached production staff on lean manufacturing principles, fostering a culture of continuous improvement.
- Diagnosed and resolved mechanical issues in production equipment, minimizing downtime and maintaining schedule integrity.
- Collaborated with cross-departmental teams to support new product launches and implement engineering changes.
Certification
- V-iRVision Operation and Programming - 2D Fanuc of America November, 2020
- Handling Tools Operation and Programming, Fanuc of America, November,2020
- Fanuc Intensive Maintenance, October 2020
- S7 Programming 1 Siemens October 2023
Timeline
Senior Process Engineer III
Hyundai Motor Manufacturing Alabama
09.2019 - Current
Crankshaft Machinist
Hyundai Motor Manufacturing Alabama
08.2005 - 09.2019
- V-iRVision Operation and Programming - 2D Fanuc of America November, 2020
- Handling Tools Operation and Programming, Fanuc of America, November,2020
- Fanuc Intensive Maintenance, October 2020
- S7 Programming 1 Siemens October 2023
No Degree - Cyber Security
Columbia Southern
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