Developed process designs for HPDC for new and existing manufacturing processes (update water diagrams, sprayer diagrams, process parameter's, etc.)
Implemented changes in the process to increase yield, efficiency, safety, and quality.
Evaluated current processes for cost savings opportunities or improved performance.
Monitored daily operation of the plant's systems to ensure optimal functioning.
Maintained documentation of all process parameters and test results.
Created reports that tracked key performance indicators related to production processes.
Collaborated with other departments to address Quality issues.
Designed efficient layouts of equipment, materials and workspace to optimize workflow.
Created detailed reports outlining current operations as well as proposed changes to improve productivity.
Assessed current operational performance metrics and analyzed data trends to identify opportunities for improvement.
Automation Engineer and Maintenance Engineer
Anderton Castings
Troy, TX
06.2017 - 08.2022
Implement Lean Six Sigma principals into daily operations to streamline workflows, increase efficiency and reduce overhead expenses.
Created detailed training manuals outlining best practice for workers in various departments.
Performed time studies to determinate how long certain tasks take so that appropriate staffing levels can be determined.
Evaluated existing materials handing methods and identified ways to reduce manual handing risks.
Control KPI'S
Monitor machine performance.
Identified opportunities for improvement in existing automation processes and systems.
Developed PM's for automation cells to reduce the downtime.
Performed preventive and corrective maintenance on a variety of equipments, such as pumps, motors, conveyors, Die cast machines (Buhler,UBE, & Carat) ladles and sprayer (EPIC and Triangle for Rimrock), hot oil units and trim press.
Developed control plan for spare part.
Experience with Allen Bradley & Click PLC Basic. -Solidworks. -Red Lion. -Rockwell Automation.
Certificate: -Robotics TSTC College (FANUC).
Quality Engineer
Anderton Castings
Troy, TX
04.2015 - 06.2017
Scrap Coordinator.
Performed data analysis to identify root causes of quality issues and developed corrective actions.
Analyzed customer complaints and feedback, conducted investigations, and implemented appropriate corrective actions.
Reviewed engineering drawings, process specifications, test requirements, inspection plans, and other technical documents for accuracy.
Monitored production activities to ensure conformance to established methods and procedures.
Investigated non-conformances using problem solving techniques such as 5 Why's methodology.
Trained personnel on the use of various quality control tools such as Statistical Process Control charts, Process Flow Diagrams, Failure Mode Effects Analysis.
Developed reports summarizing key metrics related to product quality including defect rates, cycle time reduction efforts.
Collaborated with cross-functional teams to develop solutions that improve overall product quality.
Organized meetings with stakeholders to discuss current issues regarding product quality assurance programs.
Coordinated testing activities according to approved protocols and documented results.
Maintained records of all products manufactured in accordance with documentation requirements.
Performed root cause analysis for detected faults and developed corrective actions.
Supported process team in implementing corrective actions to increase quality.
Internship Industrial Engineer
3M Industrial Assembly & Design Solutions
Guadalupe, Nuevo Leon
01.2013 - 09.2015
Developed, tested and implemented new production processes to reduce costs and improve efficiency.
Analyzed existing production systems for potential process improvements and cost savings.
Designed efficient layouts of equipment, materials, and workspace to optimize workflow.
Conducted research on the latest industrial engineering technologies, tools and techniques.
Created detailed reports outlining current operations as well as proposed changes to improve productivity.
Developed safety protocols to ensure compliance with OSHA standards in all facilities.
Identified areas of waste in manufacturing processes and worked with teams to develop strategies for eliminating it.
Assessed current operational performance metrics and analyzed data trends to identify opportunities for improvement.
Collaborated with management teams to design innovative solutions that reduced labor costs while increasing output quality.
Implemented Lean Six Sigma principles into daily operations to streamline workflows, increase efficiency, and reduce overhead expenses.
Line balancing.
Kaizen.
5 S's.
Layouts.
Process parameters.
Work instructions.
Label design.
Standard worksheets.
Purchase orders.
Team leader. · Supplier management. · Teamwork.
Flowcharts.
VSM
Drop test.
Implementation of poka yokes.
Reading 2D and 3D drawings.
Technical support.
Created detailed training manuals outlining best practices for workers in various departments.
Performed time studies to determine how long certain tasks take so that appropriate staffing levels can be determined (Lead time, Tak time & cycle time)
Drafted technical documents such as standard operating procedures for a variety of industrial engineering functions.
Provided guidance on the selection of appropriate machinery or equipment for specific applications.
Evaluated existing materials handling methods and identified ways to reduce manual handling risks.
Monitored machine performance regularly through proactive maintenance programs.
Managed inventory levels by analyzing stock usage patterns and making recommendations on reordering points.
Established quality assurance protocols throughout the organization's manufacturing processes.
Conducted root cause analysis investigations when unexpected problems occurred during production runs.
Worked closely with vendors on supply chain issues such as delivery schedules, pricing negotiations.