A Senior Executive Supply Chain position with a dynamic food company
• Directed all aspects of the total quality department from the receiving of raw materials to the shipping of finished goods for the largest tortilla manufacturing facility in the world. The plant has 600 employees, 25 manufacturing lines and an annual production of 300 million pounds of tortillas a year.
• Participated as a key member of the management team responsible for a plant start-up, from facility design to efficient production of 65 million lbs of product per year.
• Demonstrated the ability to act as a Total Quality Manager and Production Manager for a period of nine months and took the place of the plant manager in his absence.
• Responsible for supervising 32 total quality staff, providing them with a safe working environment and personal development.
• Ensured vendors were evaluated according to the supplier approval program and that they met acceptable criteria by performing Quality & Food Safety audits. Conducted over 15 Vendor audits per year.
• Participated as a lead auditor for several internal committees including the HACCP team, Food Safety, 5’s, Safety and Quality Systems which are dedicated to continuously improving plant performance in key areas.
• Managed to meet or exceed budget every year and surpass all key performance indicators within QA department such as consumer complaint index, overtime, safety index, AIB food safety audits, and cost control.
• Implemented in collaboration with others the ISO 9002 quality system in Mission Foods. Key player in the implantation of a second quality system “The AIB gold standard” and AIB HACCP accreditation.
• Reviewed product, raw material and packaging specifications for accuracy and capability to meet processing requirements and ensured proper disposition of non-conforming product.
• Participated on several continuous improvement teams including the SPC team and the Total Quality Optimization Team which was responsible for achieving a 50% staff reduction in the Total Quality Departments in all 14 Mission Foods facilities.
• Used statistical techniques (Minitab, Quantum) to collect, evaluate, and interpret data used for continuous improvement.
• Conducted mock recalls of the plant’s products to assess management preparedness for a real product recall.