Jose M. Samaniego
Huntsville,Alabama
Summary
Subject Matter Expert with extensive experience delivering high-quality 3D measurement data in both static and dynamic contexts. Skilled in creating both forward and reverse engineered CAD designs, demonstrating strong problem-solving capabilities. Proven ability to enhance project outcomes through precise data analysis and innovative design solutions.
Overview
14
14
years of professional experience
Work History
Senior Applications Engineer
Trilion Quality Systems
Huntsville, USA
10.2020 - Current
- Performed demonstrations, training sessions, and services with 3D Optical Scanning and 3D Digital Image Correlation (DIC) systems
- Conducted reverse engineering demonstrations, training sessions, and services
- Developed high-fidelity CAD solutions to effectively convey complex designs for test fixtures and automated metrology concepts
- Executed 3D scans of F-16 aircraft fuselage sections to predict virtual assembly gaps and collisions, and validate fixture accuracy
- Engineered weatherproof camera enclosures for DIC systems measuring operational wind turbine displacements
- Contributed to ULA's Vulcan Centaur qualification program through extensive structural test campaigns, including strain analysis of payload fairing separation and booster simulated launch loading
- Utilized high-speed camera systems to capture test events exceeding 500 frames per second
Metrology Technical Lead
ReLogic Research
Huntsville, USA
03.2019 - 10.2020
- Designed and implemented custom automated 3D scanning solutions to optimize throughput with CNC processes
- Provided technical guidance on development projects as well as implementation of new technologies
- Engineered complex TPS machining, measurement, and assembly fixtures for precision in hypersonic composite manufacturing
- Developed innovative solutions integrating 3D scanning and CNC to enhance operational efficiency
Metrology Team Lead
General Atomics ASI
San Diego, USA
07.2011 - 03.2019
- Directed a team of 4 in executing daily 3D metrology tasks, driving productivity enhancements
- Mentored junior staff, providing guidance on best practices and problem-solving techniques
- Encouraged cross-departmental collaboration by promoting metrology awareness across the organization
- Implemented automated 3D scanning solutions, improving measurement performance and throughput
Metrologist
General Atomics ASI
San Diego, USA
- Executed 3D scanning measurements across various scales, generating detailed inspection reports for production
- Supported Laser Tracker measurements (limited) to enhance contribution to department
- Facilitated fixture-less aircraft assembly for developmental platforms using metrology live-assembly applications
Tool Designer
General Atomics ASI
San Diego, USA
- Designed intricate composite layup and trim tooling
- Developed vacuum and clamp fixtures for machining operations
- Reverse engineered legacy aircraft 3D measurement data to create comprehensive CAD libraries of master molds and platform design variations
Education
Some College (No Degree) - Computer-Aided Draft & Design
Miracosta College
Oceanside, CA06-2001
Skills
- CAD design
- Effective communication
- Attention to detail
- Problem solving
- Documentation and reporting
- Innovative thinking
- Continuous improvement mindset
- 3D optical testing
- Reverse engineering
- Process optimization
- Structural testing
- 3D optical scanning
Security Clearances
- 01/01/19, Secret
- 01/01/09, Top Secret
Timeline
Senior Applications Engineer
Trilion Quality Systems
10.2020 - Current
Metrology Technical Lead
ReLogic Research
03.2019 - 10.2020
Metrology Team Lead
General Atomics ASI
07.2011 - 03.2019
Metrologist
General Atomics ASI
Tool Designer
General Atomics ASI
Some College (No Degree) - Computer-Aided Draft & Design
Miracosta College