Results-driven engineering professional with 20+ years of success in project delivery. Expertise in mechanical design, factory automation, computer programming, mechanical simulation, and data analysis. Proven track record managing large-scale development projects with internal teams and external vendors.
Lead a team of engineers and interact with internal Apple teams (RE, PD) in the development, design, and fabrication of fixturing and automated test equipment for the reliability testing of Apple products
Develop and manage relationships with domestic and foreign machine shops, and system integrators.
Oversee the operation of two internal fabrication shops in Silicon Valley.
Reliability Lab Manager
Amazon/Lab126
Cupertino
02.2013 - 05.2014
Oversaw reliability lab operations for Amazon consumer products
Direct lab-wide cross training training and process documentation programs
Lead tooling and fixture design for the Product Integrity functions at Lab126.
Senior Thermal/Mechanical Engineer
Mobile Products Group, Intel Corp.
Santa Clara
06.2005 - 02.2013
Developed thermal solutions that enabled Intel customers to integrate the newest Intel products into their future mobile devices
Designed and built mechanical notebook prototypes as demonstration vehicles to enhance the customer designs using Intel products
Developed experimental socket technologies for future Intel products
Designed and built laboratory test fixturing and equipment
Developed thermal simulations of future notebook designs.
Development Engineer
IBM/Hitachi GST
San Jose
06.2002 - 06.2005
Designed custom test stands, fixtures, and test algorithms for hard drive and hard drive component testing for use by HGST Adv
Technology research teams
Created departmental capital plans
Organized the purchase and installation of large capital laboratory equipment.
Sr. Manufacturing Engineer
New Focus/Intel Corp.
San Jose/Newark
09.2000 - 06.2002
Developed automated tooling and processes for photonic device assembly
Developed automated attach tooling, created LabView control software and established procedures for fiber coupling, laser diode attach, and various other laser component placement processes requiring active alignment
Procured and directed the installation of complex automated assembly tooling into pilot manufacturing lines.
Equipment Development Engineer
IBM Corp., Storage Systems Division
San Jose
08.1991 - 09.2000
Designed and procured custom manufacturing and laboratory equipment and associated control software used to manufacture and test high performance, high capacity disk drives
Tasks include tooling design, automated system design and integration, and control software development
Directed outside vendors in the development of automated assembly tooling
Coordinated manufacturing line installations in Latin American and Asia/Pacific locations
Directed training of manufacturing engineering teams in domestic and international sites.
Education
Coursework and research equivalent to that of MSME with concentration in control systems and robotics. -
Designed, built and received a patent for an automated tool for precision testing of thermal interface materials.
Designed and fabricated a thin plastic notebook with the same stiffness as more expensive metal chassis as a demonstration of an alternative low cost solution to the Intel Ultrabook initiative.
Manufacturing project lead responsible for transitioning several IBM Research laser processes to into a robust automated manufacturing equipment.
Designed, built, and introduced compact environmental control chambers and associated control software for use in IBM San Jose reliability labs. Increased the testing volume by 300% using the same floor area.
Oversaw the tool and process development of low cost semi-automated disk drive assembly line equipment and directed the installation of 30+ copies of the equipment at worldwide sites in San Jose, Singapore, Mexico, and China.
Transformed pre-existing HDD manufacturing line testing measuring equipment to actualize a 10X improvement in cost, 4X improvement in throughput, and 2X improvement in precision and reliability.
Developed a computer based control system for an automated highway dot replacement robot (a Caltrans highway automation project).