Joseph N. Diefenbach
Marietta,GA
Summary
Friendly and engaging team player and leader able to inspire staff members and colleagues to perform their best. Highly motivated and hands on individual. Attention to detail oriented and experienced Production Engineer Technician passionate about producing top of the line quality manufactured products. A multi-tasker who excels at staff training and recruiting with a track record of inspiring great production workers, machine operators, quality/process technicians and maintenance department with outstanding customer satisfaction. Regularly exceed production target goals. A master of unlocking productions machinery true efficiency by developing and implementing cost-effective manufacturing processes and methods.
Overview
9
9
years of professional experience
Work History
Manufacturing/Process Engineering Technician
Inalfa Roofing Systems
Acworth, GA
11.2018 - Current
- Recruit, train, and coach over 200 staff members on production manufacturing skills, basic machine operation knowledge, and health & safety standards.
- Participated in the development of new products, providing expertise on process capabilities and constraints.
- Responsible for machine start-ups, troubleshooting defects, mold and material problems
- Responsible for keeping equipment operational by coordinating maintenance and repair services, following manufacturer’s instructions and establish procedures.
- First response to all machine, robot, Thermolator and secondary equipment alarms.
- Ensure machines and robots are running at optimum efficiency.
- Responsible for maintaining the appearance of all Thermolator, Robot control station, HMI units.
- Maintain safe and clean working environment by complying with 6S procedures, rules and regulations.
- Report and work alongside of Production Supervisor with any difficulties or problems requiring special attention.
- Responsible for the accurate completion of process verification, Tool reports and mistake proofing Check sheets as required.
- Ensures proper care of all equipment especially the managing and proper disposal of all purging’s.
- Responsible for continuous improvement, coming up with new ideas and suggestions.
- Responsible to ensure entire facility follow all OSHA and safety rules and regulations.
- Management responsibilities, from time to time it will be necessary to oversee and lead a production floor, which could include leading other departments to perform their tasks.
- Responsible to ensure that all equipment, machines are running and all process are in control and running efficiently at all times.
- Responsible for developing 3D schematics/blueprints of automated cells and workstations
- Provide engineering support by answering questions and requests, while complying with company policies.
- Responsible for maintaining products and process database.
- Reduced costs by 4% through operational efficiencies, and reduced waste.
- Consistently exceed monthly target goals by a minimum of 1% by training machine operators on spraying mold techniques and by creating a mold cleaning program.
- Evaluated machine vision applications such as image processing algorithms for accurate part identification within a manufacturing environment.
- Followed design specifications when installing wiring and other electrical components to complete, upgrade, or repair systems.
- Calibrated sensors and other components used in automated systems to optimize accuracy and reliability.
Production Line Lead/Supervisor
Inalfa Roofing Systems
Acworth, GA
06.2017 - 11.2018
- Created a cross-training program ensuring staff members were able to perform confidently and effectively in all positions
- Leader directly oversee the employees in the glass department
- Strong leadership skills and able to make difficult decisions to continue production
- Carries out supervisor responsibilities in accordance with the organizations policies
- Actively drive and support continuous improvement activities: Customer quality improvement efforts, Scrap reduction efforts, Housekeeping improvement plans and Safety improvements
- Train operators in the specific tasks associated with the job including safety, quality, and productivity objectives
- Assist production teams in problem solving efforts
- Effectively utilize support staffs (other departments) to assist
- Make sure operators coordinate training and maintain training records that reflect the latest process changes
- Insures that all members of the operating team adhere to the rules of the company
- Team builder and recognize the strengths and weaknesses of the team members and make work assignments accordingly
- Calculate time, workspace, equipment, logistics and manpower requirements for new and existing programs
- Collection of database regarding production costs, labor and materials requirements
- Responsible for evaluating and submitting recommendations on manufacturing quality control processes, manufacturing methods
- Created and implemented staff health and safety standards compliance training program
- Successfully redesigned existing inventory system, ordering and storage practices, resulting decrease in waste and higher net profits
Automation Technician
Haier of America / GE Appliances
Camden, SC
01.2016 - 06.2017
- Set up, operate and perform operator periodic maintenance on variety of machines
- Responsible for equipment and machinery troubleshooting and repairs
- Ensure that all units and parts adequately meet GEA quality guidelines as they move throughout production process
- Preform quality checks as instructed
- Receive and carry out work assignments from management and internals customers to fulfill orders in a timely manner
- Closely follow established procedures for completing assigned function and perform special assignments and/or projects assigned
- Comply with all safety and industrial hygiene requirements all including proper use of personal protection equipment and operation equipment in a safe and competent manner
- Assigned work-area clean and organized per GEA standards
- Responsible for developing and designing new software systems by reviewing, repairing, maintaining and testing systems to improve business operations
- Collaborate with other departments to understand how automation can improve a company's productivity
Education
Associate of Science - Architecture Engineering Technology
Midlands Technical College
COLUMBIA, SC01.2016
Associate of Applied Science - Engineering
University of South Carolina
Sumter, SC01.2014
High school or equivalent -
Crestwood High school
Sumter, SC01.2010
Skills
- Computer-aided design
- Process monitoring
- Process templating
- Schematic interpretation
- Unit operations
- Equipment troubleshooting
- Fluid mechanics
- Thermodynamics
- Flow measurement
- Process validation
- Manufacturing processes
- Automation technology
- Mechanical integrity
- Chemical analysis
- Chemical handling
- Prototype testing
- AutoCAD drawing
- Schematic reading
- Process development
- Engineering documentation
- Budget management
- Team collaboration
- Technical documentation
- Process improvement
- System troubleshooting
- Sensor technology
- Hydraulic systems
- Pneumatic systems
- Attention to detail
- Mechanical troubleshooting
- Equipment inspection
- Multitasking Abilities
- Industrial automation
- Technical support
- Blueprint reading
- Problem-solving abilities
- Training coordination
- Servo Motors
- Preventive Maintenance
- Reporting and documentation
- Quality inspections
- Defect detection
- Manufacturing improvement
- Mechanical engineering knowledge
- Equipment optimization
- ISO 9001 compliance
- Relationship building
- Cross-functional teamwork
- Continuous improvement
- Cost reduction strategies
- Data analysis
- Waste reduction
References
- Jeffrey J. Dynes, Operations Manager, Inalfa Roof System, 678-534-4404
- Kelli Ann Dunlap, Senior Process Technician, Inalfa Roof Systems, 404-803-6361
- Evalyn Burch, Human Resources, Inalfa Roof Systems, 404-839-3550
- Denean O’Brien, Senior Supervisor, Inalfa Roof System, 770-580-5367
- Serrante Porter, Senior Supervisor, Inalfa Roof System, 404-983-6198
- Benjamin Haynie, Supervisor, Inalfa Roof System, 470-331-6054
- Daryl Knuckle, Supervisor, Inalfa Roof System, 240-534-2483
- Josie Driver, Supervisor, Inalfa Roof System, 404-436-3437
- Dr. Tonya Moore, Mentor, Strayer University, 831-682-1584
- Ms. Christina Buchanan, Architectural Professor/Advisor, Midlands Technical College, 803-718-5303
- Mr. Sam Higgins, Architectural Professor, Midlands Technical College, 803-691-3836
- Mr. Don Halley, Supervisor, GE Appliances
Timeline
Manufacturing/Process Engineering Technician
Inalfa Roofing Systems
11.2018 - Current
Production Line Lead/Supervisor
Inalfa Roofing Systems
06.2017 - 11.2018
Automation Technician
Haier of America / GE Appliances
01.2016 - 06.2017
Associate of Science - Architecture Engineering Technology
Midlands Technical College
Associate of Applied Science - Engineering
University of South Carolina
High school or equivalent -
Crestwood High school
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