Joseph Zastrow
Falmouth,ME
Summary
Detail-oriented Engineer with diverse professional experience in the design and management of programs and value stream projects. Decisive, highly organized team leader with excellent multi-tasking and communication skills. Proven ability to analyze problems and develop successful solutions. Collaborates effectively with customers/engineers from Advanced Quality Planing to delivery of product.
Overview
26
26
years of professional experience
Work History
Staff Quality Engineer
Sikorsky Lockheed Martin
Stratford, CT
12.2024 - Current
- Developed and implemented measurement programs and processes, reducing errors and ensuring data integrity.
- Mentored junior engineers with best practices in Metrology and Calypso programming.
- Conducted root cause analysis to identify issues, implementing corrective actions to prevent recurrence.
- Collaborated with cross-functional teams to integrate quality standards into design and manufacturing processes.
- Led failure analysis investigations on defective units, identifying root causes and implementing solutions that enhanced overall product performance.
- Collaborated with cross-functional teams to identify and design fixturing, resulting in an optimized workflow.
Metrology Engineer
Blue Origin
Huntsville, AL
04.2024 - 12.2024
- Managed preparation of Computer Aided Manufacturing inspection by creating data analysis templates using Microsoft Excel.
- Provided feedback to machinists and engineers with dimensional data.
- Implemented programming techniques to improve precision and accuracy of machine measurements.
- Mentored programmers on best practices for equipment operation and measurement compliance.
- Oversaw workflow optimization projects, resulting in streamlined operations and reduced lead times.
- Programmed, setup and operated Hexagon CMMs, Blue Light; Manual Layout.
- Used design data to inspect machined and received components.
Sr. Metrology Engineer
IDEXX
Portland, ME
02.2022 - 03.2024
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Conducted research to identify and evaluate new technologies and concepts.
- Trained and mentored junior engineers, providing guidance and direction.
- Provided comprehensive training to junior technologists, fostering their growth as skilled professionals within field.
- Assisted in implementation of new CT equipment, providing training to staff on proper usage and techniques.
- Mentored junior technologists, promoting professional development and expertise in field of CT imaging.
- Reviewed technical drawings developed by CAD technicians and drafters.
- Contributed to R&D projects by providing input on manufacturability, quality requirements, and feasibility studies supporting the successful transition from concept to production.
- Devised specifications for processes.
- Streamlined processes for enhanced productivity with implementation of new QMS tools and systems.
Metrology Engineer
Basin Precision Machining
Jefferson, WI
05.2021 - 02.2022
- Improved efficiency in metrology lab through organization and optimization of workflow processes.
- Identified areas for process improvements within metrology department, leading to more efficient operations overall.
- Served as subject matter expert in metrology, providing technical guidance and support to colleagues and management as needed.
- Streamlined communication between departments by liaising between metrology group and other functional teams within organization
- Subject matter expert in metrology during client interactions, providing technical guidance and fostering long-term relationships with key partners.
- Enhanced overall effectiveness of metrology team by actively participating in cross-functional projects, sharing expertise, and supporting company-wide initiatives.
Senior Metrology Engineer
MILWAUKEE ELECTRIC TOOL
Milwaukee, WI
07.2019 - 05.2021
- Supported Engineering New Product Development in Metrology through sample measurements and feedback, early on involvement in drawing and GD&T reviews, and early supplier measurement capability evaluations
- Created purchase Orders and CAPEX documentation and processing for Metrology equipment, devices, test equipment, and other measurement instrumentation
- Interpreted drawings featuring Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 to identify product inspection requirements
- Document, and edit programs utilized in metrology labs such as CALYPSO, Polyworks, PC-Dmis, etc
- And served as technical expert for metrology inspection
- Developed standard platforms, such as vision systems, contact/non-contact inspection systems, and other platforms where appropriate
- Corporate lead on development of inspection fixtures to ensure minimum measurement error during inspection
- Participate in design reviews with cross-functional teams to ensure that conformance to specifications, Design for inspection, reliability, and quality system objectives are met
- Worked from written or verbal instructions, detailed engineering drawings, and 3D models to establish inspection criteria and measurement implementation
- Maintained adequate training in metrology disciplines to ensure capability to lead team and train others as needed.
Applications Engineer
HEXAGON METROLOGY
02.2018 - 06.2019
- Provided product demonstrations of hardware and software to prospective customers
- Assisted sales team providing product recommendations for customers applications
- Developed, prepared and conducted training classes to customers in machine operations and programming Bridge CMM PCDMIS level 1, 2 & 3 with scanning Portable Arm - GD&T - PCDMIŞ Blade - PCDMIS Gear
- Created training programs and tools to meet customers needs
- Prepared detailed technical specifications for quotes
- Created programs ranging from simple inspection to complicated logic based graphical user interface based on customers specifications
- Provided technical support to customers both onsite and by phone
- Assisted engineering and marketing groups in new product development from inception through release.
Quality Engineer
VORTEX OPTICS
11.2015 - 12.2017
- Assisted CNC machinists with fine-tuning part geometry and spindle clocking to micron level preproduction
- Completed first article and in-process inspections on five multi-axis CNC lathes, three CNC Swiss lathes, and one CNC milling machine running 113 parts in biweekly rotation
- Programmed prototype parts made externally and internally around production schedule
- Produced advanced-level complexity programs using PC-DMIS and CLYPSO both online and offline
- Ensured programs were generated in accordance with ASME 14.5 2009 Standard
- Production programs with quick changeover and operator crash prevention safety net programming
- Assisted with development of company best practice metrology standards
- Ensured resolution of inspection, data collection, and documentation issues impacting quality operations
- Provided advanced-level troubleshooting support to resolve metrology and manufacturing-related issues
- Reported as metrology manager at production meetings
- Advised on purchase of metrology equipment.
CMM Programmer/QA Technician
K&S TOOL DIE AND MANUFACTURING
01.2002 - 11.2015
- Measurement and analysis of part geometry for first article inspection
- Advise during APQP phase of new product development
- Generate graphics and documents for customer submission (PPAP)
- Use and Manipulate CAD models using Rhino3D, ProE - Wildfire, Solid works
- Explain/discuss dimensional issues with Project Engineers
- In house Geometric dimensioning and tolerance, Statistical process control expert
- PC-DMIS 2.063 up to and including PC-DMIS 2014
- DATAPAGE 3.33 up to and including DATAPAGE 2011
- Provide training to new programmers/operators.
Tool Designer
K&S TOOL DIE AND MANUFACTURING
05.2000 - 01.2009
- Designed deep draw, blanking, and progressive stamping tools from customer-supplied part models.
- Designed fixtures by determining the most effective way to position and fixture for machining and inspection
- Participated in manufacturing analysis of designs supplied by others
- Ran flat blank simulations and provided strip layouts during the development of new tools.
Education
Certified Quality Technician - Metrology
MILWAUKEE SCHOOL OF ENGINEERING
Milwaukee Wisconsin01-2002
Associate of Science - Mechianical Design
MADISON AREA TECHNICAL COLLEGE
Madison, WI01-2000
High School Diploma -
WATERTOWN UNIFIED HIGH SCHOOL
Watertown Wisconsin01-1996
Skills
- Dimensional Metrology
- GD&T
- Mechanical design
- Problem-Solving
- Reverse engineering
- Technical training
- Solutions Development
- Data Analysis
Training
- Inspect X-Ray (Zeiss Industrial Metrology)
- GOM Volume inspect (Zeiss Industrial Metrology)
- GOM Inspect Pro (Zeiss Industrial Metrology)
- CALYPSO Basic Training (Zeiss Industrial Metrology)
- CALYPSO Advanced Training (Zeiss Industrial Metrology)
- CALYPSO Curve Training (Zeiss Industrial Metrology)
- CALYPSO Freeform Training (Zeiss Industrial Metrology)
- CALYPSO Custom Math and Formula Training (Zeiss Industrial Metrology)
- CALYPSO Gear Pro (Zeiss Industrial Metrology)
- PC-DMIS Measurement Software (Hexagon Metrology) from 2.063 up to 2017
- PC-DMIS Curves and Surfaces (Hexagon Metrology)
- PC-DMIS Math Training (Hexagon Metrology)
- PC-DMIS GD&T Training (Hexagon Metrology)
- PC-DMIS Blade (Hexagon Metrology)
- PollyWorks Inspector (Innovmetric)
- PollyWorks Modeler (Innovmetric)
- DATAPAGE+ 2012 Release (Hexagon Metrology)
- GDT Intermediate Principles (Dr. Greg Hetland)
- GDT Advanced Applications (Dr. Greg Hetland)
- ISO 9001:2000 Quality Auditing (Quality system Associates, Inc.)
- Pro engineer Wildfire (PTC)
- Pro E Fundamentals of sheet metal design (PTC)
- MS OFFICE 2012 (Excel, Word, PowerPoint)
- ADOBE XI
- Solid Works InspectionXpert
- Dale Carnegie manager training
- CPR,AED & First Aid
Timeline
Staff Quality Engineer
Sikorsky Lockheed Martin
12.2024 - Current
Metrology Engineer
Blue Origin
04.2024 - 12.2024
Sr. Metrology Engineer
IDEXX
02.2022 - 03.2024
Metrology Engineer
Basin Precision Machining
05.2021 - 02.2022
Senior Metrology Engineer
MILWAUKEE ELECTRIC TOOL
07.2019 - 05.2021
Applications Engineer
HEXAGON METROLOGY
02.2018 - 06.2019
Quality Engineer
VORTEX OPTICS
11.2015 - 12.2017
CMM Programmer/QA Technician
K&S TOOL DIE AND MANUFACTURING
01.2002 - 11.2015
Tool Designer
K&S TOOL DIE AND MANUFACTURING
05.2000 - 01.2009
Certified Quality Technician - Metrology
MILWAUKEE SCHOOL OF ENGINEERING
Associate of Science - Mechianical Design
MADISON AREA TECHNICAL COLLEGE
High School Diploma -
WATERTOWN UNIFIED HIGH SCHOOL