Summary
Overview
Work History
Education
Skills
Certification
Timeline
Josh Gilbert

Josh Gilbert

Paw Paw,MI

Summary

Dynamic Plant Manager with a proven track record at Faith Plastics LLC, excelling in cost control improvements and operational auditing. Spearheaded initiatives that reduced waste and enhanced productivity, while fostering team development. Expertise in production scheduling and compliance ensures optimal facility performance and safety standards.

Experienced Plant Manager adept at improving output, maximizing quality and boosting employee satisfaction with hands-on management style. Recognized as effective business manager and motivational leader. Successful manufacturing management career spanning 25 years.

Overview

31
31
years of professional experience
1
1
Certification

Work History

Plant Manager

Faith Plastics LLC a GDC Inc Company
10.2015 - Current
  • Reduced costs by eliminating materials waste and unnecessary labor hours.
  • Directed employees and related programs to maximize team productivity and facility output.
  • Maximized plant safety through proactive strategies and well-structured training.
  • Provided direction and leadership to all levels of employees and managers.
  • Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
  • Maintained quality of product with robust inspections and assessment team.
  • Identified and implemented viable strategies for continuous improvement.
  • Identified and resolved process and equipment issues to minimize production downtime.
  • Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
  • Created plant policies and procedures for safe and productive operations.

Plant Manager

GDC Inc
02.2006 - 10.2015
  • Promoted collaborative work environment to motivate and engage staff to achieve company objectives.
  • Implemented useful inventory management and tracking systems to reduce costs and improve operations.
  • Led, trained and coached plant staff to facilitate high levels of productivity and quality.
  • Planned operations to meet established schedules, factoring in order demands and business forecasts.
  • Analyzed production data and prepared reports for senior management.
  • Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
  • Collaborated with technical and administrative teams to develop and implement successful corrective plans.
  • Created and oversaw production schedules and adjusted as needed to meet deadlines.
  • Reduced costs by eliminating materials waste and unnecessary labor hours.

Setup/Tooling Manager

Royal Crown Limited
01.2001 - 02.2006
  • Computed dimensions, shapes and specific sizes for dies based on design outlines.
  • Adjusted and ground dies, tools and parts after production to assure quality control and usability.
  • Measured and scribed plastic and metal stock with extreme accuracy to prepare for automated machine production.
  • Assessed and updated safety protocol according to anticipated risk in manufacturing innovative products.
  • Polished and refined tool surfaces, both flat and contoured using abrasive stones, power grinders and emery cloths.
  • Assessed need and resourcefully designed jigs, fixtures and templates to aid in production efficiency.
  • Trimmed blocks and blanks to outlined dimensions with rules, hand saws and power shears.
  • Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
  • Coordinated with other departments to align production with customer requirements.
  • Scrutinized production output and identified areas for improvement.
  • Enforced health and safety protocols to promote safe working environment.
  • Evaluated employee performance and provided feedback and training as needed.
  • Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
  • Collaborated with technical and administrative teams to develop and implement successful corrective plans.

Crew Leader

Royal Crown Limited
01.1996 - 02.2001
  • Discussed daily work requirements with crew and assigned skills-based tasks to enable completion of work.
  • Communicated effectively with upper management, team members, and customers to keep everyone informed.
  • Trained employees in time management and proper ways to complete job duties.
  • Pitched in to help with various job tasks, fill in for sick employees and complete projects.

Stacker Tech

RR Donnelley
07.1994 - 01.1996
  • Operated formers, stretch wrappers and tape machines to package items.
  • Stacked finished cases on pallets according to customer requests.
  • Complied with company policy and legal regulations to achieve and maintain safe working environment.
  • Monitored complicated machinery and adjusted or shut down when problems arose.
  • Inspected final packaging to certify fit to customer specifications.
  • Moved finished pallets to storage areas using forklifts.
  • Operated moving truck safely to deliver items to destination without nicks or scratches.
  • Successfully navigated large shipments of materials through tight spaces and busy facilities.
  • Used handheld scanners to efficiently track and maneuver freight throughout distribution network.
  • Assembled pallets and crates for secure transportation of materials.
  • Drove forklifts, pallet jacks and other equipment to move materials.
  • Operated equipment while observing standard safety procedures.
  • Surrounded items in cling film, padded blankets, and tape to protect from damage.
  • Helped train new employees in safe practices and warehouse procedures.

Education

None - Psychology

IPFW, Fort Wayne, IN

High School Diploma -

Lakeland Christian Academy, Winona Lake, IN
05.1995

Skills

  • Operational auditing
  • Team building and development
  • Cost control improvements
  • Facilities maintenance
  • Continuous improvement
  • Environmental sustainability
  • Waste reduction
  • Cost reduction strategies
  • Scheduling
  • Facility management
  • Compliance
  • Equipment upgrading
  • ISO compliance
  • Production scheduling
  • Work delegation
  • Operations management
  • Plant and warehouse operations
  • Production equipment maintenance
  • Production and processing management

Certification

  • Certified Storm Water Operator, Faith Plastics LLC, Current

Timeline

Plant Manager - Faith Plastics LLC a GDC Inc Company
10.2015 - Current
Plant Manager - GDC Inc
02.2006 - 10.2015
Setup/Tooling Manager - Royal Crown Limited
01.2001 - 02.2006
Crew Leader - Royal Crown Limited
01.1996 - 02.2001
Stacker Tech - RR Donnelley
07.1994 - 01.1996
IPFW - None, Psychology
Lakeland Christian Academy - High School Diploma,