Joshua Brewer
Springville,AL
Summary
Reliable Machinist skilled at reading and following machine schematics and standard operating procedures. Meticulous and systematic with excellent critical thinking and problem-solving abilities. Accomplished in manufacturing and repairing precision parts and instruments.
Overview
26
26
years of professional experience
Work History
Tooling Engineer
Kamtek Magna Cosma
Birmingham, AL
03.2024 - Current
- Designed fixtures and jigs for machining operations, ensuring accuracy and repeatability of parts produced.
- Created CAD models of complex components with detailed drawings for fabrication of tooling components.
- Collaborated with other departments to ensure that all aspects of the tooling design are optimized for the intended application.
- Participated in continuous improvement initiatives by providing input on ways to streamline processes or improve product quality.
- Assisted in resolving problems encountered during start-up or commissioning phases of new projects.
- Developed and implemented tooling design solutions to improve production efficiency.
- Monitored machine performance during production runs, making adjustments as necessary to maintain quality standards.
Assembly Toolmaker
Kamtek Magna Cosma
Birmingham , AL
09.2020 - 03.2024
- Perform precision machining operations on lathes, mills, and grinders to manufacture parts for various tools.
- Program, set up, and operate CNC and manuel machines to fabricate tooling components to blueprint specifications.
- Apply knowledge of metallurgy, heat treatment and other processes related to tool making.
- Assist with maintaining assembly line tooling to produce quality parts increasing productivity and efficiency.
- Tig and Mig welding as needed.
- Maintain communication with other team members and support departments.
- Work to blueprints, CAD data, sketches, and verbal instructions.
- Support continuous improvement and Lean Manufacturing processes.
- Support and train assembly team members.
- Maintain accurate documentation resulting in shared knowledge of issues and lessons learned.
- Assist with PM inspections as required, complete with all repairs.
- Minimize downtime by effective use of resources including response time, technical expertise, tools, spare parts, and external contacts.
- Design and revise assembly line tooling components, fixtures, and gauges to aid in the manufacturing process and part verification.
- Read and decipher CMM data reports to complete adjustments on assembly line tooling components.
- Monitor machinery in operation to identify concerns and make corrections or report complex problems.
- Provided support to the manufacturing floor during the production shift.
- Maintain assembly lines and other tooling to improve processes resulting in increased productivity and quality parts including assembly checking fixture.
- Promote good housekeeping.
Machinist
Toolmakers, Inc.
, AL
09.2006 - 09.2020
- Calibrated machinery to optimize performance according to prescribed standards and specific project needs.
- Fabricated tools, jigs and fixtures to meet manufacturing and engineering needs.
- Operated hand tools, drill presses, riveting machines and tap burners to safely produce projects.
- Measured and marked dimensions and reference points to meet precise specifications.
- Monitored feed and speed of machines during machining process to report problems and required repairs.
- Troubleshot and repaired machines to increase productivity and decrease spending.
- Selected appropriate speeds and feeds according to metal type and finish specifications.
- Gauged and maintained tolerances on grinding diameters, depths, squareness and parallelism.
- Dismantled and inspected components to complete necessary adjustments and repairs.
- Monitored and adjusted processes or equipment to improve quality and productivity.
- Performed 3D modeling and designing of industrial tooling from stamping dies, hot forging dies, and die components.
- Performed complete die designs, builds and repairs.
- Selected proper cutting tools and calculated correct parameters to manufacture quality parts.
- Lubricated parts and performed minor maintenance to improve machine function.
- Removed and replaced worn machine accessories to keep products within desired tolerances.
- Set up machines for various jobs to maintain high-quality manufacturing and waste reduction.
- Fastened and adjusted jigs and stops on machine tables to facilitate positioning of materials.
- Used CNC and manual equipment to perform rough and finishing machining, working with steels ranging from stainless, cooper, various alloys, A2, D2, S7, O1, M2, T1, H13, Aluminum, and UHMW.
- Set up and operated machines such as vertical and horizontal manual mills, surface grinders, OD grinders, sand blasters, manual and CNC lathes, CNC vertical mills, CNC horizontal bar mills, heat treat ovens, stamping presses, and CNC routers, to create high-quality products.
- Adjusted controls to change machine settings, reducing errors of finished products.
- Adjusted guides and holding devices, reducing errors from potential misalignment or product movement.
- Used templates and hand tools to adjust machinery including alignment of drills, dies, and cutters.
- Oversaw machine operation to identify defects or malfunctions, making adjustments as necessary.
- Measured and inspected finished products for defects, and compared to work instructions for accuracy.
- Designed, built, and repaired surgical tooling for hip, knee, and shoulder replacements for orthopedic companies.
- 3D modeled and prototyped parts for UAB materials science and research.
Machinist
Dixie Electric
, AL
01.2003 - 08.2006
- Fabricated tools, jigs and fixtures to meet manufacturing and engineering needs.
- Operated hand tools, drill presses, riveting machines and tap burners to safely produce projects.
- Measured and marked dimensions and reference points to meet precise specifications.
- Measured, marked and indicated dimensions and reference points on materials.
- Monitored feed and speed of machines during machining process to report problems and required repairs.
- Designed detailed preventive maintenance schedules to enhance tool performance.
- Troubleshot and repaired machines to increase productivity and decrease spending.
- Selected appropriate speeds and feeds according to metal type and finish specifications.
- Gauged and maintained tolerances on grinding diameters, depths, squareness and parallelism.
- Calibrated machinery to optimize performance according to prescribed standards and specific project needs.
- Troubleshoot repair and maintain tooling and dies for production line.
- Manufactured new hot forge tooling and stamping tooling for production line.
Customer Service Representative
Advance Auto Parts
, AL
08.2002 - 01.2003
- Asked probing questions to determine service needs and accurately input information into electronic systems.
- Informed customers about billing procedures, processed payments and provided payment option setup assistance.
- Assessed customer needs and upsold products and services to maximize sales.
- Delivered service and support to each customer, paving way for future business opportunities.
- Cultivated impactful relationships with customers and drove business development by delivering product knowledge.
- De-escalated problematic customer concerns, maintaining calm, friendly demeanor.
- Escalated customer concerns, store issues and inventory requirements to supervisors.
- Educated customers on special pricing opportunities and company offerings.
Veterinary Technician
Kelley Animal Hospital
05.1999 - 07.2002
- Attended to sick or injured animals by securing veterinary care and notifying owners quickly of pet's condition.
- Listened to clients' questions and concerns regarding pets and delivered timely responses and information on treatment protocols and procedures.
- Performed imaging with ultrasound and x-ray and interpreted results.
- Assisted veterinarian with treatment of wounds, vaccination administration and operations.
- Operated x-ray machines and exposed radiographic films.
- Restrained and stabilized animals during examination and treatment to safeguard against accidental injuries.
- Conducted initial exams on pets, took vital signs and collected samples for lab.
- Prepared and reviewed records and consent forms.
- Walked animals outside for potty breaks to avoid accidents in play areas and on bedding.
- Removed animal waste from kennels, runs and exercise areas, placing in trash receptacles or in-ground septic systems.
- Laundered soiled animal bedding immediately to reduce infection using appropriate chemicals.
- Triaged incoming patients arriving for scheduled appointments or on emergent bases to route to appropriate surgeon or treatment area.
Skills
- Tapping and milling
- De-burring
- CNC and manual equipment
- Tooling and fixtures
- Drilling
- Mig and Tig welding
- Fluent in Autodesk Autocad
- Autodesk inventor
- Autodesk inventor HSM
- Experience in Smartcam
- Experience in Surfcam
- Customer service interactive skills
- Ability to work with little to no supervision in high stress environments
- Knowledgeable in MS Office
- Knowledgeable in Quickbooks
- Programmed and ran CNC controllers ranging from Siemens 840d, Hurco's Ultimax, Mazak's Mazatrol, Fanuc's 0i, Fanuc's 21i mb, Fanuc's 31i, Centurion 7, Makino pro 5
- Machine Maintenance
- Equipment Monitoring
- Assembly and Production
- Blueprint Reading
- Mechanical Troubleshooting
Timeline
Tooling Engineer
Kamtek Magna Cosma
03.2024 - Current
Assembly Toolmaker
Kamtek Magna Cosma
09.2020 - 03.2024
Machinist
Toolmakers, Inc.
09.2006 - 09.2020
Machinist
Dixie Electric
01.2003 - 08.2006
Customer Service Representative
Advance Auto Parts
08.2002 - 01.2003
Veterinary Technician
Kelley Animal Hospital
05.1999 - 07.2002
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