Joshua L. Gill
Paris,IL
Summary
Dynamic Manufacturing Manager with a robust production background, dedicated to fostering a culture of safety while consistently achieving ambitious performance targets. Proven expertise in optimizing supply management and ensuring seamless operations on the production line. Adept at leading teams to enhance efficiency and drive continuous improvement initiatives. Committed to delivering high-quality results in fast-paced environments through strategic planning and effective resource allocation.
Overview
1
1
Certification
17
17
years of professional experience
Work History
Manufacturing Manager
Flex-N-Gate
Effingham, IL
03.2024 - Current
- Oversaw daily manufacturing operations to ensure adherence to safety and quality standards.
- Implemented process improvements that enhanced production efficiency and reduced waste.
- Managed cross-functional teams to achieve project objectives and meet production deadlines.
- Developed training programs for staff, enhancing skills and promoting a culture of continuous improvement.
- Manage 20 direct reports in tool and die automation processing areas.
- Collaborated with engineering teams on product design improvements to optimize manufacturability.
- Analyzed production data to identify trends, driving strategic decisions for operational enhancements.
- Established performance metrics for departments, fostering accountability and operational excellence.
- Conducted root cause analysis investigations to identify areas for improvement in manufacturing processes, leading to increased efficiency and fewer defects.
Senior Process Engineer
Flex-N-Gate
Effingham, IL
08.2021 - Current
- Determined root cause failure on Injection Molding equipment and machinery
- Trained new technicians on equipment and trouble shooting
- Process / Continuous improvement
- Machine improvement and modifications
- Cycle time improvements
- Scrap reduction of current production products
- New product launch
- Production support on all jobs
- Project management for new equipment
- Multicolor processing up to four colors
- New plant startup including machine setup and layout
- Launch and maturation of sixty new molds
- Process setup sheet layout and process verification implementation
- Flex-N-Gate, Produces the highest quality products and systems for the automotive industry.
- Led process optimization initiatives, enhancing production efficiency and reducing waste in manufacturing operations.
- Developed and launched new product line.
- Decreased labor hours by 2% over previous quarter by implementing improved training initiatives.
Production Engineering Technician III
North American Lighting
Paris, IL
10.2019 - 07.2021
- Determined root cause failure on Injection Molding equipment and machinery
- Trained new technicians on equipment and trouble shooting
- Standardized maintenance and program processes
- Process / Continuous improvement
- Machine improvement and modifications
- Cycle time improvements
- Scrap reduction of current tooling jobs
- Nachi Robot i/o integration with montrac, proximity sensors, conveyors.
- Integration of water flow sensors to the Nachi Robot.
- Gate Cut fixture installation, modifications, pneumatic plumbing, wiring.
- End of Arm tool construction for new products.
- New product setups and trials
- Production support on all jobs
- Project management for new equipment along with removal of old equipment
- North American Lighting (NAL), a member of the Japan-based Koito family of companies, is a leading manufacturer of automotive lighting products.
- Led cross-functional teams in projects aimed at enhancing productivity and streamlining operations.
- Upgraded outdated machinery with modern technology, improving overall productivity levels within the facility.
Injection Molding Master Technician
North American Lighting
Paris, IL
03.2015 - 05.2017
- Supervised technician group on first and third shift
- Determined root cause failure on Injection Molding equipment and machinery
- Trained new technicians on equipment and trouble shooting
- Standardized maintenance and program processes
- Process / Continuous improvement
- Machine improvement and modifications
- Cycle time improvements
- Scrap reduction of current tooling jobs
- Nachi Robot i/o integration with montrac, proximity sensors, conveyors.
- Integration of water flow sensors to the Nachi Robot.
- Gate Cut fixture installation, modifications, pneumatic plumbing, wiring.
- End of Arm tool construction for new products.
- North American Lighting (NAL), a member of the Japan-based Koito family of companies, is a leading manufacturer of automotive lighting products.
- Diagnosed and repaired complex automotive lighting systems to ensure optimal performance.
Injection Molding Technician
North American Lighting
Paris, IL
03.2012 - 03.2015
- Paulson Injection Molding Courses
- Preventative maintenance on machines/auxiliary equipment
- Removal/installation of screws on UBE, Mitsubishi, Nissei Machines
- Trained new technicians
- North American Lighting (NAL), a member of the Japan-based Koito family of companies, is a leading manufacturer of automotive lighting products.
- Operated and maintained injection molding machines to ensure optimal performance and product quality.
- Monitored production schedules, adjusting machine settings to meet specifications and reduce downtime.
- Trained new technicians on equipment operation, safety protocols, and quality control procedures.
- Conducted routine maintenance on machinery, identifying issues to minimize disruptions in production flow.
- Implemented process improvements that enhanced efficiency and reduced waste during manufacturing operations.
- Collaborated with quality assurance teams to perform inspections and maintain compliance with industry standards.
- Developed training materials for team members, fostering a culture of continuous learning and operational excellence.
- Led troubleshooting efforts for machine malfunctions, applying problem-solving skills to restore functionality swiftly.
Maintenance/Millwright
Archer Daniels Midland
Oakland, IL
09.2009 - 03.2012
- Performed millwright among three locations Oakland, Hume, and Newman. Which including fabricating safety handrails, ladders, work platforms, grain conveyance equipment.
- Troubleshoot hydraulic, pneumatic, mechanical and electrical (24v to 5ov)
- Daily 6s, Preventative maintenance
- For more than a century, the people of Archer Daniels Midland Company (NYSE: ADM) have transformed crops into products that serve the vital needs of a growing world. Today, we are one of the world’s largest agricultural processors and food ingredient providers, with approximately 31,000 employees serving customers in more than 170 countries.
Education
Technical School Diploma - Collision Repair and Automotive Refinishing
Nashville Automotive And Diesel College
Nashville, TN01-2006
Skills
- Industrial Operations
- Sepro Robotic Programming
- Star Robotic Programming/ Troubleshooting
- Nachi Robotic Programming
- Electrical Troubleshooting
- Engel Injection Molding Machines
- Component Evaluations
- Process/ Testing Documentation
- Injection Molding Processing
- Maintenance Management
- TPM
- New Machine / Auxiliary Installation
- Manufacturing technologies
- Customer support
- Strategic thinker
- Safety protocols
- Health and safety compliance
- Maintenance planning
- Operations management
- Team supervision
- Continuous improvement
- New employee hiring
- Priority management
- Internal auditing
- Production planning
- Schedule development
- Process improvement
- Engineering/project management experience
- Lean manufacturing techniques
- Extremely quick learner
Accomplishments
- Transformed Automation, Tooling, Processing through in house training and developing a apprenticeships.
- Managed several continuous improvement projects at a time.
Certification
- TPC – Electrical Workshop – Basics of Troubleshooting (32 Classroom Hours)
- Routsis Global Certification For Plastic Professionals( Professional Level 1)
- Sepro Robot Programming Certificate
- I-Car Mig/Tig Welding (Aluminum)
- House of Kolors Automotive Refinishing
Timeline
Manufacturing Manager
Flex-N-Gate
03.2024 - Current
Senior Process Engineer
Flex-N-Gate
08.2021 - Current
Production Engineering Technician III
North American Lighting
10.2019 - 07.2021
Injection Molding Master Technician
North American Lighting
03.2015 - 05.2017
Injection Molding Technician
North American Lighting
03.2012 - 03.2015
Maintenance/Millwright
Archer Daniels Midland
09.2009 - 03.2012
Technical School Diploma - Collision Repair and Automotive Refinishing
Nashville Automotive And Diesel College