Juan Arevalo
Chesapeake,VA
Summary
Technical Manufacturing Manager with over 20 years of diversified managing experience–Leader with proven positive results and solid safety record in fast-paced, high volume manufacturing environments. Six Sigma Green Belt expertise – Experience managing in both non-union and unionized environments. Seasoned Manufacturing Supervisor bringing 20 years of plastics experience. Knowledgeable about applying Lean manufacturing methods for enhancing operations. Detail-oriented and results-driven with exceptional technical acumen and good conflict resolution skills.
Overview
31
31
years of professional experience
Work History
Manufacturing Operations Supervisor – Polymers - Injection Molding
STIHL Incorporated
Virginia Beach, VA
11.2021 - Current
- Directs the work, people, and results on assigned shift in Injection Molding operations to produce complex plastic components having critical dimensions, defined contours, and close and exacting tolerances
- Additionally, trains employees, sets production and performance goals, organizes, assigns work, and maintains a productive and motivational climate.
- Provided guidance and training to new hires on proper operation of machinery, safety protocols, and quality assurance standards.
- Collaborated closely with engineering teams on design modifications that would improve productivity or reduce costs.
- Conducted training in equipment operations and safety procedures, briefing employees of hazards associated with work.
Senior Operations Supervisor [Injection Molding] – Tier 1 Automotive Manufacturing
DRÄXLMAIER Group
Livermore, CA
06.2017 - 11.2021
- Established ownership of the processes through effective communication, implementation of PDI goals and objectives with a focus on personnel planning, production planning, quality, safety, 5S, budget control and continuous improvement
- Emphasis placed on performance by attaining all measurable and deliverables with respect to labor efficiency, scrap reduction, downtime reduction, PPM, First Time Yield, OEE, Utilization, and safety.
- Evaluated and reported on department metrics to upper management.
- Implemented cost-saving initiatives while maintaining high quality service levels.
- Performed regular audits of operational processes to identify potential risks.
- Assisted in developing new strategies for improving productivity and efficiency.
- Facilitated communication between cross-functional teams to support collaboration efforts.
- Identified root causes of operational issues and implemented corrective action plans accordingly.
- Provided leadership, insight and mentoring to newly hired employees to supply knowledge of various company programs.
- Maintained staff by recruiting, selecting and developing personal growth opportunities.
Manufacturing Supervisor
Coca-Cola Refreshments
San Leandro, CA
12.2016 - 06.2017
- Led and managed production of carbonated products in a fast paced, high volume, technically complex facility
- Responsible for delivering results for multiple lines and shifts up to forty associates and maintenance mechanics
- Maintains a safe and efficient production process which meets all quality standards and customer requirements
- Upholds cGMP standards and regulations consistent with a food manufacturing facility and Sanitation of equipment
- Develops and implements process improvement initiatives that result in sustained efficiency improvements and cost reductions
- Serves on the plant leadership team and is responsible for building and supporting a culture of continuous improvement
- Responsible for the effective leadership, training, and development of a team of hourly associates
- Ensures execution and development of The Coca-Cola Integrated Management System for assigned areas/processes within their responsibility.
Technical/Process Leader /Supervisor
Bayer Material Science - BAYER
Sheffield, MA
01.1993 - 01.2016
- Demonstrated ability to manage/supervise and lead teams of up to 25 process and maintenance technicians, as part of job responsibilities by working as a team member and dealing effectively with personnel/PCS technical problems by using experience and personal influence to provide resolutions
- Responsible for overseeing/managing the set-up, repair, operation, quality, continuous improvement, troubleshooting and maintenance of 7 extrusion/co-extrusion lines/equipment and processes within a manufacturing polycarbonate (sheeting) facility, while following LEAN procedures and being compliant to cGMP standards and industry established manufacturing procedures
- Additional knowledge includes critical reporting/quality of production orders and finished product utilizing ERP systems (SAP r/3) and ISO quality standard procedures (ISO 90001:2000).
Education
Bachelor of Science Information Systems [BSIT] -
University of Phoenix
01.2005
Associate of Science - Engineering Technology in Electronics -
Berkshire Community College
01.1990
Skills
- Productivity Improvement
- Operational Excellence
- Manufacturing Processes
- 5S Methodology
- Lean Manufacturing Principles
- Six Sigma Processes
- Cross-Functional Teamwork
- Production Planning
- Microsoft Office
- Health and Safety Compliance
Manufacturing Experience
Successfully demonstrated the ability of managing and Leading production teams. Experience installing, operating & processing, repairing, and maintaining of injection molding machines [Krauss Maffei and Engels up to 2300 tons with KM, Fanuc Linear & ABB/SAR automation], polycarbonate extrusion and co-extrusion lines [Breyer & David Standard Lines up to 4000 LB/Hr. throughput] and Bottling production equipment; its utilities and processes. Demonstrated technical working knowledge of process control systems and process automation of mechanical equipment in plastics [Injection molding machines, Extrusion Lines, stacking systems, EOA robotics systems, etc.] and Food & beverage industries equipment [palletizing robotics, conveying systems, etc.] while strictly following LEAN manufacturing practices, i.e., 5S, SOW, VSM, Scrap Reduction, SMED, TPM, etc., as well as cGMP standards. Proven Business core expertise/experience which involved the successful coordination and communication between business departments [ scheduling, production, quality assurance, engineering] and multiple levels of management across the organization to provide sound solutions.
Languages
Bilingual (Spanish)
Languages
Spanish
Professional
Timeline
Manufacturing Operations Supervisor – Polymers - Injection Molding
STIHL Incorporated
11.2021 - Current
Senior Operations Supervisor [Injection Molding] – Tier 1 Automotive Manufacturing
DRÄXLMAIER Group
06.2017 - 11.2021
Manufacturing Supervisor
Coca-Cola Refreshments
12.2016 - 06.2017
Technical/Process Leader /Supervisor
Bayer Material Science - BAYER
01.1993 - 01.2016
Bachelor of Science Information Systems [BSIT] -
University of Phoenix
Associate of Science - Engineering Technology in Electronics -
Berkshire Community College