Justin Baughman
Sr. Regional Material Planner
The Woodlands,TX
Summary
10 years experience in Inventory Management with a demonstrated history of working in the semiconductor, aerospace and energy industry.
Prioritizes deadline adherence with timely responses to complex production concerns. Willingness to take on added responsibilities to meet team goals.
Overview
10
10
years of professional experience
Work History
Sr. Regional Material Planner
Tesla
03.2022 - Current
- Manage NPI projects for Powerwall. Coordinate all NPI material releases, forecasting, coordinate shipments for all 56 Operation Centers and delivering expedited installs to meet milestones for the Material Planning team on a national level.
- Maintained optimal inventory levels to meet customer demands for the Southwest region of warehouses and minimize shortages.
- Order all internal material for warehouses, create WH to WH transfers, manage inventory Min/Max levels.
- Reduced transit costs 75% by optimizing min/max levels regionally (FY23Q1).
- Maintained 99.7% fulfillment rate across the region quarterly since FY22Q3 and only planner to reach 100% fulfillment since FY23Q3.
- Developed in-transit metrics to track aged shipments which resulted in 66% decrease in aged shipments due to increased visibility to track down shipments and followup with DC, logistics and freight companies.
- Co-developed inventory control policy for expectations and procedures for all 56 Tesla warehouses.
- Lead daily production meetings with WH Leads, Supervisors and Regional Manager to review new orders and material shortages.
- Release all production orders to warehouses, review and update BOM's.
- Collaborate with design, development and quality teams to improve supersession and BOM accuracy.
Sr. Inventory Control Analyst
Tesla
11.2021 - 03.2022
- Implemented daily cycle count procedures, inventory control initiatives and led 3 nationwide wall-to-wall PI's resulting in 280% increase to company inventory accuracy to average of 98% in 4 months.
- Managed inventory for all 34 warehouses in the West Region.
- Worked with development, DC and Finance to develop inventory accuracy expectations for weekly, monthly and quarterly expectations.
- Assisted in redesign of ABC class for daily cycle counts.
- Developed inventory and cycle count dashboards with Dev team.
Sr. Inventory Analyst
Cirrus Logic
03.2016 - 11.2021
- Project lead for SAP UI5 project for material ownership transfers. Increased reporting abilities, visibility and drastically reduced request and transaction time. (January 2021)
- Worked on SAP project to bring in depth tracking abilities to reels for greater visibility for movement and storage of parts down to wafer ID level. Increased productivity and reduced receipt of material time by 75% and increased WH transfer request accuracy from 30% to 100%.
- Lead internal WIP and Inventory audit of external vendor leading to increase of WIP and inventory accuracy by over 300%.
- High level of transaction accuracy and detailed auditing lead to first time in company history with 100% end of fiscal year WIP accuracy with external auditors with over $200 million of WIP/Inventory. (April 2019, 2020, 2021)
- Reduced parked invoice rate on accounts payables to record lows; from 5.6% to 0.05%. (2018)
Inventory Control Analyst
Exotic Metals Forming Company
02.2014 - 03.2016
- Co-developed and implemented a new business process for increased visibility of parts and an on-line repository of essential documents with easy access. Increasing productivity by 90%.
- Assisted in the expansion of 2 new warehouse locations. I designed the floor plan for inventory, receiving and shipping departments for 2 new warehouses.
- Developed a streamline business process for Receiving, QA and Inventory Stores. Tested and developed test scripts for manufacturing software such as: Thinventory, Infor ERP and MAPICS.
- Support the maintenance of aerospace inventory with 99.8% accuracy with millions of parts under my watch.
- Manage and analyze min/max levels of all flange cover inventory.
- Analyze and develop monthly department metric reporting.
- Create and maintain inventory control documentation and training tools.
Education
Bachelor of Science - Management Information Systems
Colorado State University
Englewood, COSkills
- SAP ERP
Timeline
Sr. Regional Material Planner
Tesla
03.2022 - Current
Sr. Inventory Control Analyst
Tesla
11.2021 - 03.2022
Sr. Inventory Analyst
Cirrus Logic
03.2016 - 11.2021
Inventory Control Analyst
Exotic Metals Forming Company
02.2014 - 03.2016
Bachelor of Science - Management Information Systems
Colorado State University