KARANVEER SINGH
Summary
I am a highly motivated, goal-oriented, and adaptable Manufacturing Process Engineer with 14 years of experience driving operational efficiency and organizational streamlining. Skilled in complex problem solving, Statistical Process Control (SPC), and continuous improvement methodologies (DOE, Six Sigma, Control Charts). Recognized for strong leadership and the ability to work effectively both independently and in cross-functional teams, while quickly mastering new skills and technologies.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Process Engineer
GENERAL MOTORS (GM)
07.2023 - Current
- Lead full process ownership for gear machining, broach, hob, heat treat, prismatic, case, VB, and ETRS systems supporting propulsion manufacturing.
- Delivered $1M cost savings in the Broach Department through tool-path optimization, coolant control, and regrind strategy.
- Achieved $400K savings in Hob tooling via supplier collaboration and tool life-cycle optimization.
- Improved gear hardening accuracy using data-driven temperature and distortion control techniques.
- Reduced downtime by 20% and scrap by 15% through PFMEA refinement, SPC tracking, and operator training.
- Served as technical lead for automation projects, process troubleshooting, and standardization across departments.
Lead Manufacturing Technician – Hydraulic Unit
DANFOSS POWER SOLUTIONS / EATON CORPORATION
12.2020 - 08.2022
- Led process validation, fixture design, and testing for hydraulic power systems and assemblies.
- Conducted CFD modeling (ANSYS Fluent, STAR-CCM+) to improve fluid flow, cooling, and pressure performance.
- Implemented sensor-based control and PLC optimization, improving reliability and automation efficiency.
- Led $1M CNC and $50K paint system upgrade projects to improve manufacturing performance.
- Made sure that products were produced on time and are of good quality.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
CNC Machinist
SWAGELOK
10.2013 - 12.2020
- Programmed and optimized CNC machining operations for precision components.
- Increased tool life and reduced setup time through standardization and process improvement.
- Partnered with engineering to retrofit CNC cells with automated tool changers and part handling systems, reducing operator intervention and improving JPH.
Mechanical Engineer
SAMRAT FORGINGS LIMITED
08.2008 - 02.2011
- Directed process design, die development, and production optimization for automotive and heavy-equipment components.
- Improved throughput and reduced defect rates by 18% through process reengineering and quality system improvements.
- Implemented process improvements and material optimization initiatives, achieving ₹50 lakh annual cost savings through waste reduction and efficiency gains.
Education
Master of Science - Mechanical Engineering
Case Western Reserve University
Cleveland, OH05-2025
Bachelor of Science - Mechanical Engineering
Punjab Technical University
Punjab, India05-2009
Skills
- Manufacturing Systems: Gear Machining, Broaching, Hobbing, Heat Treat, Prismatic, NTC,Case, VB, ETRS
- Process & Quality Tools: PFMEA, DFMEA, SPC, DOE, GD&T, Minitab expert ,8D, Root Cause Analysis, Lean & Six Sigma
- Engineering Software: SolidWorks, MATLAB, PLC Programming, CNC Programming,Creo
- Continuous Improvement: Process Optimization, Automation Integration, Tool Life Management, Kaizen
Certification
Computer-Aided Design (CAD)
PTC Creo and C++ language
CNC Programming & Operation/Machine Tools
CNC Swiss Machine Operations /Set-up (SWISS-CNC)
Languages
English
Full Professional
Hindi
Full Professional
Punjabi
Native or Bilingual
Timeline
Process Engineer
GENERAL MOTORS (GM)
07.2023 - Current
Lead Manufacturing Technician – Hydraulic Unit
DANFOSS POWER SOLUTIONS / EATON CORPORATION
12.2020 - 08.2022
CNC Machinist
SWAGELOK
10.2013 - 12.2020
Mechanical Engineer
SAMRAT FORGINGS LIMITED
08.2008 - 02.2011
Master of Science - Mechanical Engineering
Case Western Reserve University
Bachelor of Science - Mechanical Engineering
Punjab Technical University