KARTHIK CHOWDARY CHUNDU
Groton,CT
Summary
Controls Engineer with 3 years of experience in designing, programming, and optimizing industrial automation systems in manufacturing and energy sectors. Expertise in PLC & DCS programming (Siemens, Allen-Bradley, Schneider) and HMI/SCADA development (FactoryTalk, WinCC, Wonderware). Skilled in robotic integration, sensor-based automation, and industrial vision systems for precision and quality control. Proven ability to enhance efficiency, reliability, and safety while ensuring compliance with industry standards (ISA, IEC 61131-3, NFPA 70, OSHA, ISO 13849).
Overview
4
4
years of professional experience
1
1
Certification
Work History
Controls Engineer
General Electric
07.2023 - Current
- Designed and implemented PLC & DCS-based control systems (Siemens, Schneider) for conveyor, material handling, and process automation, increasing production efficiency by 30% and reducing system downtime by 25%.
- Optimized robotic vision systems by configuring FANUC ROBOGUIDE 3D models with IPENDANT, reducing setup time by 40% and improving precision handling accuracy by 20%.
- Led and executed multiple automation projects from design to deployment, successfully performing FAT & SAT testing, reducing commissioning time by 35%, and ensuring compliance with ISA, IEC, NFPA, and ISO safety standards.
- Developed and fine-tuned control algorithms, improving response time by 15% and enhancing process stability in high-speed automation applications.
- Integrated smart sensors and predictive maintenance strategies, reducing unplanned downtime by 30% and improving overall equipment efficiency (OEE) by 20%.
- Implemented advanced HMI and SCADA analytics dashboards, increasing real-time visibility of production metrics by 50% and enhancing data-driven decision-making.
Graduate Research Assistant/PLC and HMI
Michigan Technological University
Houghton, Michigan, USA
08.2022 - 12.2024
- Developed advanced PLC and HMI under the supervision of Dr. Nathir Rawashdeh for a mechatronics station using PLCs, automating the control of a conveyor belt and sensors to sort good and bad parts
- Implemented ladder logic with timer delays for accurate part detection and handling, improving system performance and reliability
- Designed a user-friendly HMI interface for real-time control and monitoring of the conveyor system, allowing seamless adjustments and system optimization
Controls Engineer
Quantum Robotics
01.2022 - 12.2022
- Achieved a 20% increase in performance and efficiency by leading the creation and application of sophisticated control algorithms for intricate robotic systems. A 25% boost in control capabilities and a 15% decrease in operational downtime were achieved by overseeing the integration of PLC systems, including Siemens and Allen Bradley platforms, HMI Programming.
- Designed thorough fault diagnostic processes, applying control theory knowledge to secure 100% safety compliance and a 30% reduction in system errors.
- Spearheaded the design and deployment of real-time motion control systems, enhancing precision by 35% and reducing cycle time by 18%. This was achieved through the integration of advanced servo motor controls and closed-loop feedback mechanisms tailored for high-speed manufacturing applications.
Automation Engineer
Baba Automobiles
05.2021 - 11.2021
- Successfully installed an entirely automated assembly line using industrial robots, which cut labor costs by 10% and increased production efficiency by 25%. Designed and programmed robotic systems for welding, quality control, and material handling applications.
- PLC controls and HMI Programming (FactoryTalk), SCADA software are integrated with robotics system performance.
Education
Master of Science - Mechatronics, Robotics and Automation
Michigan Technological University
Houghton, Michigan12.2024
Bachelor of Technology - Robotics Engineering
Vivekananda Global University
Jaipur08.2022
Skills
- Programming: Siemens TIA Portal, Allen-Bradley RS Logix 5000, Schneider Unity Pro, Python, Basics in C
- Control Systems: PLC & DCS Siemens Step 7, HMI/SCADA development (WinCC, Maple Systems, PID control)
- Robotics & Industrial Automation: FANUC, ABB, ROBOGUIDE, iPendant, Ethernet/IP, Modbus, ProfNet, OPC UA
- Simulation & Modeling: MATLAB/Simulink, Autodesk AutoCAD, SolidWorks
- Electrical & CSD: EPLAN, VFDs, HMIs, Ladder Logic, STL, FBD
- Testing, Troubleshooting & Maintenance: FAT, SAT
- Data Acquisition: SQL databases, MQTT, OPC UA, cloud-based automation, data logging, and analytics
- Others: Keyence IM-6020, VFD, PLC Panel Wiring, Hydraulic, SolidWorks
Certification
Ignition 8.1 credential, Ignition (by Inductive Automation)
Timeline
Controls Engineer
General Electric
07.2023 - Current
Graduate Research Assistant/PLC and HMI
Michigan Technological University
08.2022 - 12.2024
Controls Engineer
Quantum Robotics
01.2022 - 12.2022
Automation Engineer
Baba Automobiles
05.2021 - 11.2021
Master of Science - Mechatronics, Robotics and Automation
Michigan Technological University
Bachelor of Technology - Robotics Engineering
Vivekananda Global University