Kartik Kakroo
Murfreesboro,TN
Summary
A results-driven Manufacturing Engineer with over 5 years of experience in process improvements, cost reduction, and efficiency across automotive, industrial, and medical sectors. Skilled in Lean Six Sigma, tooling design, and material handling, with expertise in CATIA, SAP, SolidWorks, and AutoCAD. Known for streamlining processes, reducing lead times, and ensuring ISO 9001/IATF 16949 compliances. Experienced in team training, vendor engagement, and adept at value stream mapping and failure analysis to drive continuous improvement and operational efficiency.
Manufacturing professional with strong background in optimizing production processes and implementing cost-effective solutions. Highly focused on team collaboration and achieving measurable results. Recognized for adaptability and reliability in dynamic environments, with expertise in lean manufacturing and process improvement.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Manufacturing Engineer/Industrial Engineer
McNeilus
11.2024 - Current
- Analyzed production and maintenance operations to establish standard production rates, improving efficiency by 15% through optimized motion and methods and improving work instructions.
- Interpreted over 200 engineering drawings utilizing Creo, schematic diagrams, and formulas to ensure quality and reliability standards, facilitating.
- Planned and scheduled work assignments based on performance metrics, machine capacities, and production schedules, minimizing downtime by 12% and improving on-time delivery rates.
- Lead engineering changes (ECOs) to existing products, processes, or equipment to implement continuous improvement improving the process efficiency by 30%.
- Lead approving and implementation of over 150 Change Notifications (CN) helping to meet the target sale value of $1.5 million.
- Conducted time-motion studies on worker tasks, identifying fatigue points and reducing task completion time by 8% through workflow enhancements.
- Compiled and evaluated operational data, authoring detailed reports to validate adherence to standards, with findings contributing to a 5% increase in quality metrics and in-time delivery by 10%.
Manufacturing Engineer
SLB
09.2022 - 11.2024
- Analyzed and evaluated product drawings using CATIA to address testing and assembly challenges.
- Reviewed and approved Engineering Change Orders (ECO’s) affecting inventory management, reducing obsolete levels by 10%.
- Streamlined assembly processes, leading to a 15% reduction in lead time, contributing to annual savings of $250,000.
- Led training programs for in-production training for employees involved in welding processes, resulting in a 10% reduction in quality issues.
- Validated material handling racks and carts, increasing load capacity by 20% and reducing material handling damage by 12%.
- Incorporated continuous improvements using continuous improvement leading to a 15% improvement in process efficiency.
- Led Lean projects utilizing why-why analysis and Pareto analysis to achieve cost savings of $50,000 by eliminating redundant testing.
- Managed new product introduction and tooling development, reducing time-to-market by 25% and cutting tooling costs by 15%.
- Lead projects involving drafting accurate process documentation, including SOPs, work instructions, validation protocols, and technical reports, increasing customer satisfaction by 95%.
Manufacturing Engineer
Thermo Fisher Scientific
05.2022 - 09.2022
- Drafted Bill of Materials using SAP, which helped reduce downtime by 50%.
- Improved process efficiency by 15% by modifying standard operating procedures.
- Performed risk management to address leak rates for specific components, resulting in cost savings of $25,000.
- Identified and resolved bottlenecks using PDCA, improving product line efficiency by 10% using Design for manufacturability.
Manufacturing Engineer
HELLA INDIA LIGHTING LTD
01.2017 - 09.2019
- Conducted Failure Analysis (Process and Design) across 6 projects, leveraging business case studies to achieve 0 ppm.
- Led quality initiatives, aiding the design team in fixture design and equipment capital assessment, reducing scrap rates by 5% and minimizing nonconformances for a seamless product launch.
- Collaborated with peers to increase process compliance from 85% to 95% using the 7 Quality Control tools, such as flowchart diagram.
- Spearheaded Continuous Improvement Projects focused on waste reduction through Kaizen events, cutting production costs by 10.
- Optimized installation processes, enhancing efficiency and production capacity by 20%.
- Troubleshoot and resolve installation issues with OEMs, Safety, Facility, Controls, and Process teams.
- Led 5S implementation across production lines, reducing waste and enhancing workspace organization by 20%.
Education
Master of Science - Mechanical Engineering
University of North Texas
Denton, TX12.2021
Skills
- SolidWorks, SAP/ERP, DMAIC, Lean, Six Sigma, Power BI, 5S, CAPA, PFMEA, Value stream mapping, Poka-yoke, Failure analysis
Accomplishments
- Increased assembly production by 25% with process improvements such as cycle time reduction and reducing scrap rate by 15%.
- Managed workplace organization projects, directing teams and implementing improvements.
- Oversaw engineering improvements for manufacturing operations totaling $80,000 per year.
- Documented and resolved over 150 Change Notofications which led to a sale of $1million per year.
Certification
Lean six sigma Green Belt (SSGi), Continuous improvement Manager (SSGi)
Languages
English
Full Professional
Timeline
Manufacturing Engineer/Industrial Engineer
McNeilus
11.2024 - Current
Manufacturing Engineer
SLB
09.2022 - 11.2024
Manufacturing Engineer
Thermo Fisher Scientific
05.2022 - 09.2022
Manufacturing Engineer
HELLA INDIA LIGHTING LTD
01.2017 - 09.2019
Master of Science - Mechanical Engineering
University of North Texas
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