Summary
Overview
Work History
Education
Skills
Timeline
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Kathiravan Themozhi Elamurugan

Kathiravan Themozhi Elamurugan

Program Manager
Middletown,OH

Summary

Anticipated analytical leader with extensive experience in automation projects & program management in the electronics manufacturing industry, bring a well-rounded skill set with a proven track record of success in implementing best-in-class strategies that consistently added value to organization. Possess a solid foundation of industry knowledge complemented by strong business acumen, exceptional leadership skills with a collaborative approach, and a steadfast commitment to delivering outstanding results. Resourceful, analytical, and critical thinker, possess excellent communication skills and the ability to build rapport and strategic partnerships with co-workers and stakeholders. Extremely well organized and driven by an unwavering drive for excellence, excel in managing and motivating stellar teams that consistently deliver unparalleled results while managing competing deadlines without compromising the quality of the deliverables.

Overview

15
15
years of professional experience
4
4
years of post-secondary education

Work History

Program Manager

Flextronics America LLC
Monroe, OH
08.2022 - Current
  • Promoted to the position based on excellent performance and strong background in production & automation project management.
  • Coordinated, organized, and managed the migration of manufacturing organization into a facility with 60% more capacity ensuring compliance with OSHA on safety requirements while deploying processes that achieved higher efficiencies and more production capacity.
  • Led the Amazon program playing a key role in sourcing the Autoline (Automated Packout Machine), ensuring the qualification of raw materials and finishes, and overseeing the initial production of off-tool components. Ensured the program was executed on schedule and within the allocated budget.
  • Developed operational strategies for staff which encompassed the shift expansion from one to three shifts, setting up four new automated production lines, integrating new processes with automated packaging robots, leading team building activities and staff development efforts, and conducting training and staffing for seamless integration with Amazon retail packaging.
  • Managed cross-functional teams for successful project completion within deadlines and budgets.
  • Managed multiple strategic projects with numerous sub-projects or workstreams.
  • Collaborated with business leadership to set priorities based on business needs, resource capacity and risk exposure.
  • Established strong relationships with key stakeholders, ensuring support for program initiatives.
  • Developed and maintained logistics workflows, procedures and reports.
  • Addressed and resolved technical, financial, and operational concerns by working with team members and directors.
  • Participated in pilot tests and revised programs based on feedback and results.
  • Optimized resource allocation, effectively balancing priorities and managing competing demands.
  • Negotiated contracts with vendors, securing favorable terms that supported budgetary constraints.
  • Controlled resources and assets for department activities to comply with industry standards and government regulations.
  • Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets.
  • Established performance goals for employees and provided feedback on methods for reaching those milestones.

Senior Executive: Production & Automation

Flextronics Technologies India Pvt Ltd
09.2018 - 08.2022
  • Collaborated with large international companies including AptarGroup, Abbott Laboratories, Honeywell, Lenovo, IBM, Jabra and CIENA on the successful startup and production of large projects.
  • Managed the secure reintegration of workforce during the COVID shutdown to fulfill an urgent order of Freestyle Lite Blood Glucose Monitoring System for ABBOT, which involved reconfiguring the workforce to establish safe-distancing workstations and configuring four new production lines to accommodate the large order. Responsibilities included sourcing and production of glucose biosensors components, Plastic Injection Molding, and assembling kits processing between 2,000 to 4,000 kits daily.
  • Support new product introduction (NPI) efforts in SMT/box build, working closely with cross-functional teams to ensure successful integration of new products into the manufacturing process.
  • Support engineering initiatives in evaluating fixtures, Jigs, new equipment (installations) and recommended solutions both tactically and strategically.
  • Worked with Production to develop and direct opportunities that affect revenue, cost, and process.
  • Provide guidance to machine operators/production employees and show alternate methods of solving or preventing process, business, or technical problems.
  • Comply with all in-house training as identified in job specific family and created job specific training plan for the operators by creating SOP and validating the SOP with time studies.
  • Streamlined operations for increased efficiency by identifying bottlenecks in sales processes and implementing targeted solutions.
  • Control the pick efficiency in pick policy maintenance in the operations to manage workforce, leveraging the labor skills to achieve demand upside.
  • Well versed in programming and supporting automated robotic placement systems and rework reflow processes.
  • Cultivated a culture of continuous improvement by promoting open communication channels for feedback from all levels within the organization.
  • Boosted operational efficiency through implementation of lean principles, resulting in reduced waste and improved production timelines.
  • Responsible for understanding customer requirements for programmed parts and created first articles for customer approval, ensuring that all products meet customer expectations and requirements.
  • Implemented comprehensive risk management strategies to protect the organization from unforeseen financial pitfalls.
  • Subject matter expert in Red Prairie WMS software. Ensured the application provide highly configurable solutions for optimizing distribution operations globally from supplier to customer by managing workforce, warehouse, supply chain, inventory and transportation management solutions and consumer-driven optimization by meeting all relevant ISO standards.

Subject Matter Expert: Material & Production Plan

Flextronics Technologies India Pvt Ltd
08.2015 - 09.2018
  • Forecasted the raw material consumptions and consumables for SMT electrical components and Sensors group. Expediting manual requisitions and managing past due purchase orders. Fulfilling requisitions for parts sent for secondary processing.
  • Championed in relocation of the program from USA to India and worked on 6 large product launches and production management programs with Lenovo, Ciena & VeriFone working closely with the program management team and the Engineering department to develop production processes that produced product that met marketing standards for consumer laptops & high-speed servers.
  • Sourced materials for the new program for both production and administrative needs and oversaw quality and production processes while supporting their global sales.
  • Worked with local and state governments and tax abatements and tax incentives.
  • Oversaw and organized monthly inventory, sales, and financial projections and statements.
  • Collaborated directly with clients to address new project requirements and resolve customer-related issues.
  • Partnered with lenders, external accounting firms, and legal teams to address corporate and human resources matters and facilitate necessary updates.
  • Directed, supervised, and collaborated with the procurement team to successfully meet demanding production order deadlines.

Senior Analyst: Material Buyer

Flextronics Technologies India Pvt Ltd
07.2012 - 08.2015
  • Implemented a team strategy to improve the coordination and throughput of the production processes.
  • Negotiated the lowest possible cost for machined parts for Thermostats, Building management utility meter.
  • As a Senior Procurement Data Analyst, utilized ERP financial reports to analyze and reconcile PO line items.
  • Coordinated directly with suppliers, gathering packing slips and proof of delivery. Cleared $7Million worth of accounts payable issues.
  • Evaluated proposals using cost and price analysis techniques; implemented purchase contracts and long-term agreements and achieved deflation.
  • Provided product life cycle support for new part development.
  • Read and review drawings to determine best machine shop.
  • Collaborated closely with new suppliers in the onboarding process and helped orient them into the Flex Supply Chain.
  • Analyzed warehouse stock and fluctuations in sales to determine effective stocking and order levels.
  • Collaborated with suppliers to ensure timely delivery of new products and manufacturing issues.
  • Reconciled invoices to ensure accuracy for discrepancies in shipments and pricing.
  • Manage Bill of Materials for large conveyor systems.
  • Planned and released MRP jobs in ERP system.

Material Analyst

Om Engg Technologies Pvt Ltd
06.2010 - 05.2012
  • Managed risk within the supply chain by identifying potential bottlenecks or disruptions early on.
  • Conducted root cause analysis of material shortages or delays, developing corrective actions to prevent future occurrences.
  • Enhanced supply chain visibility by monitoring, analyzing, and reporting on key performance indicators.
  • Continuously researched market trends to stay abreast of industry changes that could impact material prices or availability.
  • Purchase goods, materials, components, or services in line with specified cost, quality, and delivery targets. Commodities purchased: Custom fabricated parts, circuit boards, optics, computer products, electronics, and electro-mechanical components.
  • Worked with Master Production Schedule (MPS Team), process BOM and execute MRP for production using SAP ERP.
  • Support the purchasing function and other relevant departments and communicate any supply problems which may impact on business operations.
  • Negotiate contracts, improve prices and terms of business with suppliers and review opportunities to make business savings utilizing negotiation and procurement best practice tools and methods.
  • Assess and evaluate suppliers and contribute to performance reviews to ensure contract compliance.
  • Contacted suppliers to resolve price, quality, delivery, or accounts payable issues.

Education

Bachelor of Science - Electronics And Communications Engineering

Sri Sairam Engineering College, Anna University
Sai Leo Nagar, Chennai, Tamil Nadu, India
06.2006 - 06.2010

Skills

Team leadership

Project coordination

Analytical problem solving

Effective conflict resolution

Vendor management

Contract management

Supply chain management

Lean manufacturing principles

Organizational growth strategies

Experience with ISO 9001 standards

Financial accounting

Human Resources

Industrial automation expertise

Production Management

Timeline

Program Manager

Flextronics America LLC
08.2022 - Current

Senior Executive: Production & Automation

Flextronics Technologies India Pvt Ltd
09.2018 - 08.2022

Subject Matter Expert: Material & Production Plan

Flextronics Technologies India Pvt Ltd
08.2015 - 09.2018

Senior Analyst: Material Buyer

Flextronics Technologies India Pvt Ltd
07.2012 - 08.2015

Material Analyst

Om Engg Technologies Pvt Ltd
06.2010 - 05.2012

Bachelor of Science - Electronics And Communications Engineering

Sri Sairam Engineering College, Anna University
06.2006 - 06.2010

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Kathiravan Themozhi ElamuruganProgram Manager