Keith Staats
Silverhill,AL
Summary
Dedicated Plant Operations Manager bringing demonstrated record of success and 13+ years of experience in manufacturing environments. Focused on controlling costs, eliminating overages and enhancing efficiency using hands-on approach. Inspires and influences teams to build cohesion, enhance knowledge and increase productivity, safety and quality. Highly-motivated employee with desire to take on new challenges. Strong worth ethic, adaptability and exceptional interpersonal skills. Adept at working effectively unsupervised and quickly mastering new skills. Organized and motivated employee eager to apply time management and organizational skills in various environments. Seeking entry-level opportunities to expand skills while facilitating company growth.
Overview
38
38
years of professional experience
Work History
Furnace Operator
Vulcan
Foley, AL
03.2024 - Current
- Performed routine maintenance on furnaces, such as cleaning and replacing filters.
- Adjusted furnace settings to meet production requirements.
- Monitored furnace temperature and gas flow for optimal performance levels.
- Operated hoisting equipment to move heavy materials into the furnace area.
Plant Manager
Franklin International
Columbus, OH
01.2018 - 09.2021
- Developed and implemented successful strategies to optimize production efficiency.
- Identified and resolved operational issues in a timely manner.
- Monitored plant performance metrics, such as throughput, quality, cost, and safety.
- Ensured compliance with all applicable laws and regulations.
- Managed the daily operations of the plant, including scheduling personnel and equipment.
- Planned and coordinated maintenance activities for the facility.
- Established goals for improving productivity, product quality, safety standards.
- Analyzed current production processes to identify areas of improvement.
- Implemented new technologies or systems to improve efficiency and reduce costs.
- Supervised team members across multiple departments within the plant environment.
- Performed root cause analysis on any process failures or customer complaints.
- Assigned tasks to employees based on their skillset and experience level.
- Conducted regular meetings with department heads to review progress towards set objectives.
- Provided guidance and mentorship to team members on career development paths.
Production Coordinator
Franklin International
Columbus, OH
04.2009 - 01.2018
- Coordinated and scheduled daily production activities to ensure efficient operations.
- Prepared and maintained accurate records of production processes, materials used, and finished products.
- Monitored inventory levels of raw materials and ensured timely replenishment.
- Developed standard operating procedures for production personnel to follow.
- Provided training to new personnel on safety protocols and equipment operation techniques.
- Ensured compliance with all applicable health, safety, environmental regulations and policies.
- Resolved any issues related to production process or equipment malfunctions quickly and efficiently.
- Created reports on key performance indicators such as output rate, waste reduction, defects, for management review.
- Assisted in developing plans for increasing efficiency by reducing costs or streamlining processes.
- Collaborated with other departments such as engineering, sales and marketing, to ensure smooth execution of projects.
- Enforced strict adherence of established quality assurance standards throughout the entire production process.
- Managed day-to-day tasks assigned by Production Manager and Director ensuring deadlines are met consistently.
- Coordinated with supervisor in assigning work to meet on-time production and quality goals.
- Coordinated with production lines and created schedules to meet promised delivery.
- Created and implemented production schedules to meet pick-up times.
- Suggested efficient manufacturing methods to improve production.
Batch Operator
Franklin International
Columbus, Ohio
01.2000 - 03.2009
- Maintained accurate records of batch operations and materials used.
- Monitored production process to ensure compliance with safety regulations and quality standards.
- Assisted in troubleshooting process issues, identified root causes and recommended corrective actions.
- Performed regular maintenance on equipment to ensure optimal performance.
- Conducted tests on batches to verify product specifications.
- Loaded raw materials into hoppers according to specified recipes and monitored levels throughout the process run.
- Operated automated systems to control mixing, blending, heating and cooling processes during batch runs.
- Ensured proper labeling of containers according to customer requirements.
Helicopter Crew Chief
USMC
Quantico, VA
01.1986 - 12.1989
- Performed daily preflight inspections on aircraft to ensure safe operation.
- Conducted maintenance operations and repairs on helicopters, engines, transmissions, rotor systems, flight control systems and other components.
- Maintained records of all maintenance activities performed on aircraft components.
- Conducted regular safety checks and maintained a clean and organized workspace.
- Inspected aircraft for corrosion, cracks or structural damage prior to flight operations.
- Assisted in troubleshooting mechanical issues and identified corrective action when needed.
- Monitored engine performance data during flights to ensure optimal performance levels were achieved.
- Conducted periodic servicing of hydraulic systems, lubrication systems and fuel systems according to manufacturer specifications.
- Replaced defective parts such as gaskets, seals and bearings using hand tools as well as power tools.
- Performed routine maintenance tasks such as oil changes, filter replacements and spark plug replacement.
- Collaborated with ground personnel to coordinate refueling operations after each mission.
- Documented any discrepancies found during inspections or maintenance activities in appropriate logbooks.
- Troubleshot systems to isolate mechanical or electrical faults and repair components.
- Removed, disassembled, inspected, repaired and reinstalled parts and assemblies on aircrafts.
Education
High School Diploma -
Ripley High School Ripley Wv
Ripley, WV06-1985
Skills
- Precision measurement
- Communication abilities
- Mechanical Aptitude
- Computer Skills
Timeline
Furnace Operator
Vulcan
03.2024 - Current
Plant Manager
Franklin International
01.2018 - 09.2021
Production Coordinator
Franklin International
04.2009 - 01.2018
Batch Operator
Franklin International
01.2000 - 03.2009
Helicopter Crew Chief
USMC
01.1986 - 12.1989
High School Diploma -
Ripley High School Ripley Wv
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