To obtain a position in which I may utilize the knowledge and skills I have developed throughout my career to better my employer. Also to guide and develop employees to better their company and themselves. Opportunity to learn more and challenge myself with new challenges.
Overview
30
30
years of professional experience
Work History
Value Stream Manager
Vitro – The Glass Company (Previously PGW)
05.2015 - Current
Responsible for Value Stream metrics: Safety, Quality, Deliveries, and Cost
Implement improvements resulting in positive results. In first year improved Yield by 3%, Downtime reduction 4%, resulting in an OEE improvement 6%
Multiple years of Production speed and yield variances resulting in over +$500k
Work closely with Controller, EHS, QA manager, HR manager, and other department leads for positive results.
Ability to put together weekly/monthly forecast
Understand and ability to explain P&L reports
Monitors spending verses budget
Collaborate with Customers and QA department on complaints, corrective actions, and routine Communication - Use of 8D/5Why methodology to find the root cause and prevent re-occurrence
Reviews shop production schedules
Monitors manpower – handles interviewing of salary employees
Enforces employee handbook and shop rules through accountability
Performs annual evaluations, development, and coaching of employees
Have mentored multiple engineers right out of college, developed supervisors, and motivated hourly employees to perform at higher levels
Lead capital projects, writing ROI justification reports and presenting capital reviews for Approval
Projects from $15K up to $1M, process improvement projects and automation projects
Plant Manager
Vitro – The Glass Company (Previously PGW)
04.2022 - 08.2023
Responsible for overall plant metrics: Safety, Quality, Deliveries, and Cost
Lead safety initiatives that have led to 50% reduction in OSHA recordables
Review and approve 8D’s/5Why’s that are sent to the customer
Lead the Plant by working closely with Controller, EHS, QA manager, HR manager, Supply Chain manager, and Maintenance manager, and Value Stream managers.
Submit weekly/monthly forecast
Submit and report out monthly P&L reports
Control spending to ensure the plant stays at or below budget
Lead the Cost Take Out program ($250k)
Review shop production schedules
Monitor manpower – final approval on hiring of salary employees
Drive accountability by enforcing employee handbook and shop rules
Perform annual evaluations of employees
Development and coaching of employees (Two supervisors promoted to a Site Leader and Value Stream manager)
Support the team on capital projects, review ROI justification reports and capital presentations
Lead Engagement activities throughout the shop to improve plant moral and communication
Plant Manager, Mansfield/Crestline Facility
HDT Tactical Systems, Inc.
01.2011 - 01.2015
Responsible for overall plant metrics: Safety, Quality, Deliveries, and Cost
Guide the plant growth from average sales of $12M to $20M
Create shop production schedules
Monitor manpower – handles interviewing/hiring of new employees
Enforces employee handbook and shop rules through discipline
Perform annual evaluations of employees
Development and coaching of employees
Monitor spending verses budget
Lead capital projects, writing ROI justification reports
Manage maintenance PM program
Manufacturing Engineer
HDT Tactical Systems, Inc.
01.2008 - 01.2011
Develop New Processes & Improve Current Processes
Performed Kaizan projects focused on single piece flow reducing wasted movements. Reduced 22 handling touchpoints by changing the cell layout
Design Tooling and Fixturing
Poka yoke and ergonomic designs
Create Operating Standards & Working Instructions
Trouble shoot manufacturing issues using Six Sigma principles
Six Sigma Green Belt certified through company program
Lead a project that reduced highest defect of 10%. Goal was to reduce by 4% and achieved 7.5% reduction. This lead to $24K in labor avoidance and increased line capacity to produce $800K more in sales
Perform Time Studies to Determine Standard Rates & Machine Capacities
Investigate & Implement Cost Savings Projects
Assist Production with Training and Maintaining Lean Manufacturing (Kaizen)
Process Engineer
Bridgestone APM Company
01.2007 - 01.2008
Develop New Processes & Improve Current Processes
Design Tooling and Fixturing
Create Operating Standards
Create Work Instructions for Tooling & Equipment
Perform Time Studies to Determine Standard Rates & Machine Capacities
Investigate & Implement Cost Savings Projects
Assist Production with Training and Maintaining Lean Manufacturing (Kaizen)
Assist Project Engineer with Design of New Equipment
Manufacturing Engineer Technician
Bridgestone APM Company
01.2006 - 01.2007
Troubleshoot Processes & Equipment
Assist Engineers with new Product Launches
Maintain Quality Standards
Continuous Improvement Projects
Certified training on Fanuc & Motoman Robots
Design Engineer/Technical Support
Mold Craft-Tool and Die
01.1996 - 01.2006
Design Thermoform Tooling (Molds and Dies)
Create 3D Solid Models for Tool Designs and 2D Blue Prints
Direct Communication with Customers to Determine Their Needs and Concerns