Summary
Overview
Work History
Education
Skills
Accomplishments
Patent - Vehicle load monitoring for Four Wheel Steering USPTO #: 7606645
Timeline
Generic

Kevin James LaVigne

Saginaw,Mi

Summary

Technical program management professional with a track record in leading cross-functional teams and driving successful project outcomes. Skilled in project planning, risk management, and process optimization. Strong focus on collaboration, adaptability, and delivering measurable results. Known for reliability and effectively navigating changing project requirements.

Overview

12
12
years of professional experience

Work History

Program Manager

UMBRAGROUP
01.2024 - Current
  • Responsible for managing 6 military defense programs
  • Update CEO and Director of program management on project progress
  • Monitor production schedules and escalate any issues that may arise
  • Track component inventory in D365
  • Review project quote with engineering managers, sales director, general manager
  • Negotiate terms and conditions with customers, suppliers and contractors
  • Lead weekly project review meetings with the customer and team members
  • Construct project schedules with milestones – using Project for the web
  • Maintain project schedules and action logs for each program
  • Coach and support project team members as needed
  • Customer point of contact
  • Work closely with project engineers from beginning to end of the project
  • Understand ITAR rules and regulations
  • Successfully increased supplier scorecard from 71% to 92% in 6 months
  • Reduced scrap on one of my programs up to 20% in 2 months
  • Decreased changeover time from 3 days to 8 hours

Project Manager

KUKA A/T
01.2022 - 01.2024
  • Responsible for managing 10 projects with budgets up to 1.6 million dollars each project
  • Lead weekly project review meetings
  • Monitor labor and material spending in One11, addressing issues as needed
  • Update CEO and General Manager on project progress
  • Coach and support project team members as needed
  • Customer point of contact
  • Work closely with project engineers from beginning to end of the project
  • Construct project schedules with milestone targets – using MS Project and One11
  • Travel to customer locations to review production line change requests
  • Generate ProForma’s which allows purchasing to invoice the customer
  • Draft work order instructions for engineering scope of work
  • Lead project and manufacturing launch meeting

Program Manager

Means Industries
01.2017 - 01.2022
  • Proven track record for meeting timelines and exceeding customer expectations for a program that produced 60 M units annually, across 36 different part numbers
  • Quoting new programs - Request for quote (RFQ)
  • Tooling necessary for the program – 3 sources
  • Sourcing steel suppliers – 3 sources
  • Teaming with engineering on determining capital equipment requirements
  • Closely monitor planned budget to project completion
  • APQP planning and continuous improvement (Advanced Product Quality Planning)
  • Design reviews with tooling engineers, tooling suppliers and customers as needed
  • Weekly program review meeting to update process planning matrix and report any delays
  • Bi-weekly failure analysis meeting to determine failure points and bottlenecks in the manufacturing process
  • Develop standard work instructions for all aspects of every job function
  • PPAP submissions (Production Part Approval Process)
  • Machine run off at the supplier to determine if the equipment is ready to ship to the plant
  • Machine run off at the plant
  • Component approval
  • Run production for a full shift as many times determined by the customer
  • Product launch
  • Invite customers to the first full day of production, if requested
  • Monitor all standard work is being performed correctly
  • Follow up meeting with customer to review their comments and concerns

Production Group Leader- Plant #6

Nexteer Automotive
01.2016 - 01.2017
  • Company Overview: (Aerotek Contract employee)

Business Unit Leader

Freudenberg-NOK Sealing Technologies
01.2014 - 01.2016

Education

Bachelor of Science - Engineering Technology Management

Saginaw Valley State University
Bay City, MI

Aviation Electronics And Electrical Theory - Aviation Electronics

U.S. Navy
Millington, TN

Aviation Electronics - Micro/Miniature Component Repair

U.S. Navy
Cecil Field, Fl

Skills

  • Decision-making
  • Continuous process improvements
  • Project leadership
  • Business relationship management
  • Customer focused
  • Agile methodologies

Accomplishments

  • Patent - Vehicle load monitoring for Four Wheel Steering USPTO #: 7606645
  • National Defense Service Medal - U.S. Navy
  • Good Conduct Medal from the Department of Navy
  • Lead a department that produced 3.5 million oil seals annually with zero customer complaints for 14 months
  • Reduced scrap % of HK from 12% to 2.6% in 6 months
  • On -Time delivery average 99% for 12 months
  • Average Direct Labor Utilization increased from 85% to 98% over 12 months
  • Improved the department’s efficiency from 53 percent to 98 percent in six months
  • Participated in two Major Kaizen’s in 2015:
  • Low Volume Flowcell/3P Kaizen – Resulting in an annual hard savings of $180,000
  • Kanban Pull System Kaizen – Resulting in an annual hard savings of $15,000

Patent - Vehicle load monitoring for Four Wheel Steering USPTO #: 7606645

Methods and apparatus are provided for automatically determining the steering system calibration of a vehicle in accordance with vehicle loading. The apparatus comprises a combination of a load monitor and a steering controller. The load monitor senses the actual loading of the vehicle and provides a corresponding feedback signal to the steering controller. The steering controller determines a steering calibration appropriate for the load represented by the feedback signal. As a result, the handling performance of the vehicle can be improved over that of a single, fixed steering calibration for a wide range of load conditions.

Timeline

Program Manager

UMBRAGROUP
01.2024 - Current

Project Manager

KUKA A/T
01.2022 - 01.2024

Program Manager

Means Industries
01.2017 - 01.2022

Production Group Leader- Plant #6

Nexteer Automotive
01.2016 - 01.2017

Business Unit Leader

Freudenberg-NOK Sealing Technologies
01.2014 - 01.2016

Bachelor of Science - Engineering Technology Management

Saginaw Valley State University

Aviation Electronics And Electrical Theory - Aviation Electronics

U.S. Navy

Aviation Electronics - Micro/Miniature Component Repair

U.S. Navy