Responsible for NPI/DFM/MFG Engineering for Sheet Metal and Machining fabrication
Managed Projects and provided Manufacturing Engineering Expertise for the Manufacturer and Fabrications
Initiated and Managed NPI Project Product Structures, loaded local MRP (Material Requirement Planning) Master Part Setup
Responsible for BOM setup, Review Customer Data/Drawing/Files (Information) and Release Product Builds to Manufacturing
Assisting with Quotation Process and Transfer to Low-Cost Centers
Works directly with Customers, Program Management and manufacturing floor to ensure projects meet Customer Expectations
Provided DFM support to Customers of New Products
Provided Accountability of Manufacturing Issues to Customers
Managed Customer Changes Notice to project, Initiated, Reviewed and Approved Engineering Change Orders for the Manufacturing Organization (ECN/ECO)
Determined Product Structures, Manufacturing Sequence/Methodology, Product cost Standards and Assembly/Test procedures for project assigned
Basic Electrical Cable Wiring and Harness of Manufacturing and Assembly, process and incorporated schematic Drawings per specification Standards
Identities Tooling Requirements for project and initiates purchase and Maintain product cost standards
Review Programming/Layout and Developed and Maintained Production Operations/Instructions and Part - Manufacturing Methodology for Project assigned
Assisted MGF Supervisors in Optimizing Production Flow and resolving production problems
Also assisting MFG Manager in Facilities Management and Maintenance
Provided Technical Support to Manufacturing, Assisting in Identification and resolution of Production problems
Recommended Production Layout and Developed Tooling Jigs and fixtures to optimize Production Flow and Production cost
Initiated and Supported Process Improvement Projects (Rewrite/Modify original layout to enhance efficiency)
Supported the Quality System and Quality Policy by following procedures/Work Instructions and creating records to meet the requirements of the Quality Systems Regulation and ISO registration.
Design for Manufacturing Engineer
HARDCRAFT SYSTEMS
09.2008 - 08.2013
Manufacturing Engineer
PMI
06.2001 - 09.2008
NC Programmer
CMP
12.1994 - 06.2001
Education
BSME in Engineering Technology -
ASU
CAD Professional Trade School -
AMADA
Skills
Driving manufacturing to achieve established targets for Safety, Quality and Productivity
Progressive Lean Manufacturing (Wastes are defined & removed from systems)
Kaizen system and 5S initiatives (Sort/Straighten/Shine/Standardize/Sustain)
Lean Six Sigma knowledge DMAIC 5 Step (Define/Measure/Analyze/Improve/Control)
Industry Standards ISO 9000 (Qlty Mgmt), ISO 14001 (Envmnt Mgmt), ANSI J-STD-001 (Elect Soldering/Assembly), ANSI/ESD S 2020 (ESD Static Cntrl)
Design for Assembly & Manufacturing (DFA/DFM)
Knowledge and Experienced on Soft and Hard Tooling for Mass Production and Tooling related issues affecting design
Experienced with Tolerance Analyses, Geometric Dimensioning and Tolerancing (GD&T)
Experienced and Analysis with generating Mechanical Fabrication Drawings from Designed Models, practice drafting from standards to complex Assembly Drawings
Experienced with NC/CNC
Machining/Sheet Metal Programming
Knowledge of working with Ultra-High Vacuum Equipment (UHV) and Residual Gas Analyzers
Experienced with NPI Projects, BOM Product Structures, upload local Material Requirement Planning (MRP) Master Part Setup, Planning and Routing
Adapt quickly to changes, prioritize and execute multi-task in Fast Pace, Manufacturing Just-In-Time (JIT) and Dynamic Environment
Strong computer skills with ability to quickly learn new software/applications
Ability to work effectively independently in a group and influence working cooperation with cross functional team
Ability to handle under pressure to achieve demands deadline schedules, manage and track project deadlines using software organizer tool
Experienced working sources with Vendors/Suppliers (Machining, Sheet Metal, Plastic, Welding, Brazing, Plating, painting etc) support and control on all Ordering/Receiving information, document, quality and tracking implementation
Software: 2D CAD/CAM, 3D Solid Models
Develop/Planning Process and Routing/Work Order using BaaN, Workflow using Visual Manufacturing Software (VM)
Configure and upload BOM structure, Procurement, Requisitions using AGILE system, Oracle Enterprise Resource Planning (ERP)
Machinery controllers, Industrial (ICS), Distribution (DCS), Programmable (PLC) and Power Hand Tools