Kevin A. Deck

• Sample materials and products to conduct in-depth measurements and tests.
• Help uncover and resolve production problems in order to reduce overall defect rates.
• Perform thorough inspections of incoming materials and outgoing products.
• Evaluate samples against standards by completing measurements, visual inspections, and other established tests.
• Manage non-conforming material program, including investigation, disposition, and corrective action plans that reduced instances of repeat issues significantly.
• Maintain compliance with industry standards by conducting regular audits and updating quality control procedures as needed.
• Inspect raw materials and finished products to verify quality and disposed items that did not meet safety requirements.
• Ensure traceability of all components through proper labeling, storage, and tracking methods, ultimately reducing misplaced items or mix-ups during production phases.
• Manage calibration schedules for all measurement equipment, ensuring accurate readings and minimal downtime due to maintenance or repairs.
• Conduct root cause analysis for recurring defects, enabling targeted corrective actions that reduced future occurrences significantly.
• Increase customer satisfaction by addressing and resolving quality-related complaints in a timely manner.
• Maintain quality documentation and records for conformance with relevant standards.
• Review production processes and identified potential quality issues.

• Designed, drove, and performed operational analysis of business processes
• Partnered with process owners to identify and leverage best practices to achieve maximum results to eliminate waste/cost of poor performance, and deliver sustainable and repeatable change
• Tracked, measured, and reported OEE trend data
• Coached and championed functions to identify and implement opportunities to improve programs and process effectiveness
• Championed and facilitated efficiency and waste minimization projects and initiatives
• Planned, developed, and coordinated training in process improvement methodology
• Responsible for coordinating process improvement initiatives across the manufacturing plant by utilizing the Management Operating System (MOS)

Operational Excellence Group Leader

• Supported the assigned facility while executing the TQPS (Total Quality and Production System) deployment plan
• Supported the development, implementation, and direction of the divisional or functional lean strategy together with manager in alignment with TQPS
• Lead and facilitated all team member training and development in coordination with HR
• Ensured compliance with EHS, Quality, and TQPS guidelines during all training, workshops, and events
• Responsible for the application, implementation, and promotion of all the TQPS principles & methodologies
• Supported and promoted engagement of all Team Members relating to all aspects of the TQPS principles and methodologies and other areas as delegated
• Gathered data as needed to assist in the development of P-D-C-A implementation plans
• Identified and made recommendations for reducing waste and improving efficiency
• Drove "Tangible Cost Savings" for assigned facility
• Coordinated and participated in maintaining the TQPS principles for NASG
• Promoted team building through consensus where possible to strengthen team morale and relationships
• Assisted in developing standardized work, to include data gathering and implementation to streamline all tasks in conjunction with TQPS / NASG standard operating procedures

Manufacturing and Maintenance Manager

• Assisted Engineering to ensure all Manufacturing processes are operating within OSHA standards to ensure the safety and well-being of all associates
• Assisted Engineering with review of processes and implementation of process improvements
• Assisted Engineering in Facility upgrades to ensure Manufacturing needs are met
• Participated in problem solving and 8D activities to ensure Quality Products for customers
• Assisted Engineering with investigations to ensure that NASG Manufacturing processes are constantly evolving with technological advancements
• Assisted Engineering in support of Associate Involvement Teams
• Assisted Engineering in training of plant personnel as required for Process Improvement

Environmental, Health, and Safety Representative

• Developed and implement health and safety plans, data capture and ongoing analysis
• Set up and implemented hazardous waste, wastewater, and toxin management programs
• Oversaw and reviewed health and safety documentation and data
• Coordinated safety and environmental audits and actions to remedy faults and remediate
• Consulted with all departments to provide expertise and ensure compliance with standards, processes, and permits
• Ensured environmental standards were met and that all interested parties are aware of potential impacts
• Lead annual ISO14001:2015 audit
• Conducted OSHA training
• Trained and certified associates on forklifts and overhead cranes
• Formed, lead, and participated in the Safety Committee
• Implemented and adhered to Covid-related protocols

• Responsible for the prototype and development of automotive speed, crank, and cam sensors
• Planned, organized, and coordinated the development of a single sensor model from the prototype phase to the production phase
• Adhered to customer specifications and interacted with customers and engineers to form validation plans
• Generated and maintained test flow guidelines, timelines, and external test quotes regarding current project
• Coordinated, executed, and monitored development tests and gathered data
• Testing included (but not limited to) spec measurements, x-rays, functional measurements, insulation and submersion tests, connector interface testing, vibration and resonance testing, temperature and humidity effects testing, pressure testing, compatibility testing, oil soak and oil seal testing, mechanical shock and thermal cycle testing, torque testing, and demonstrated life tests
• Analyzed data to determine compliance and feasibility
• Generated completed reports for customer
• Maintained test equipment
• Participated in company training seminars regarding management, international partnerships, and the Japanese auto industry
• Participate in company training seminars regarding management, international partnerships, and the Japanese auto industry

• Functioned as sole Warranty/Failure Analysis Technician at the plant
• Worked closely with the Quality Lab Supervisor and the Electronics Engineer
• Accepted warranty returns for over fifteen distinct products
• Worked daily in Quality and Photometry labs
• Analyzed automotive tail lamps through failure investigation procedures
• Verified customer warranty complaints
• Verified electrical and cosmetic issues
• Tested components
• Conducted environmental tests
• Conducted photometric tests
• Photographed/recorded lighting functions
• Documented investigation results in a Failure Analysis Report for Quality Engineers
• Operated power tools and testing equipment
• Participated in Quality meetings daily
• Participated in conference calls with customers daily

• Supervised and supported production team members in their daily work requirements
• Demonstrated effective time management and organizational skills
• Developed and maintained a safe work environment and develop action plans
• Maintained proper inventory levels and strove for 100% production adherence
• Ensured consistent application of company policies, procedures, and workforce accountability measures
• Strove to introduce improvement into process, equipment, operating procedures and working conditions
• Demonstrated communication skills that incorporated emotional maturity, active listening, clear verbal instructions, collaboration, and team building delivered with professionalism and respect at all levels
• Responsible for hour-by-hour production and scrap numbers
• Responsible for obtaining quality boundary samples
• Responsible for taking disciplinary action when needed
• Maintained a level-headed mindset in a fast-paced and stressful work environment
• Conducted/participated in meetings with operators and supervisors

• Supervised and supported production team members in their daily work requirements
• Demonstrated effective time management and organizational skills
• Demonstrated effective planning and implementation skills
• Lead shop floor with all communications
• Implemented Lean principals
• Developed and maintained a safe work environment and develop action plans
• Maintained proper inventory levels and strove for 100% production adherence
• Ensured consistent application of company policies, procedures, and workforce accountability measures
• Strove to introduce improvement into process, equipment, operating procedures and working conditions
• Demonstrated communication skills that incorporate emotional maturity, active listening, clear verbal instructions, collaboration, and team building delivered with professionalism and respect at all levels
• Involved daily with QA

• Performed test and calibration, integration, and mechanical assembly of Quantum and HP Scalar i6000 intelligent automated tape library systems and expansion modules used for enterprise archives and long-term data retention
• Looked to as the Lead Tester and responsible for effectively running CTO with little to no supervision from technicians or engineers
• Responsible for troubleshooting and debugging electrical/mechanical failures on assemblies, motors, and robots
• Tested individual components
• Involved daily with QA

• Performed mechanical assembly and sub-assembly of Quantum and HP Scalar i6000 intelligent automated tape library systems and expansion modules used for enterprise archives and long-term data retention
• Assembled motors/gears and test/debug respectively
• Worked in a team environment
• Trained other operators
• Involved daily with QA