Summary
Overview
Work History
Education
Skills
CURRENT ASSIGNMENT
OUTLINE OF EXPERIENCE
SPECIAL ACHIEVEMENTS
CROSS COUNTRY/ CITY GAS PIPELINE PROJECTS
MAJOR REFINERY, PORT & JETTY PROJECTS
SPECIAL PROJECT
PERSONAL DATA
Timeline
Generic
K.G. MANOHARAUN

K.G. MANOHARAUN

Chennai, Tamil Nadu,India

Summary

A Mechanical Engineer with 30+ years' experience in management of oil and gas /LNG/petrochemical projects including cross country pipelines, Refineries - piping, structural and equipment erection, LNG regasification terminal & ports.

Overview

35
35
years of professional experience

Work History

Project Manager

M/s. KEC International private limited
07.2023 - Current

Technical Director

M/s. Petroagni projects, India
04.2018 - 06.2023

Vice President

M/s. KSS Petron Private Ltd., India
02.2009 - 02.2018

Senior General Manager

M/s. Aban Constructions Private Limited, India
06.1990 - 01.2009

Education

Master of Business Administration -

Madurai Kamaraj University
01.1999

Post Graduate Diploma - Materials Management

Annamalai University
01.1991

Bachelor of Mechanical engineering - undefined

University of Madras
01.1990

Skills

  • Project Management & Coordination
  • Construction & Engineering Management
  • Team Leadership & Stakeholder Management
  • Contract Negotiation & Vendor Management
  • Oil & Gas, Refinery, ports, etc
  • Structural and equipment erection

CURRENT ASSIGNMENT

Project Manager, Kalamanga Paradip Iron ore slurry pipeline of Jindal Steel Works Utkal Steel Limited (JSW)

OUTLINE OF EXPERIENCE

  • Project Manager for LSTK/EPC refinery construction package projects in several refineries.
  • Project Manager of Multi product Handling Port and Jetties in Dahej, Mumbai port trust, Oil loading terminals for MRPL in Hosur, Hindupur and Kasargod including tanks and truck loading arms.
  • Construction Manager of Jetties trestle piping and loading arm erection in Haldia oil jetty of IOCL, Mangalore jetty of MRPL.
  • Project Manager for Cross country pipeline projects for oil, natural gas, LPG, water for all trunk pipeline operators in India.
  • Project Director of LNG regassification project at Ennore, India for IOCL.
  • Director for design, manufacture / fabrication, testing, trial runs, research and commissioning including one year running of machine to produce fuel oil from waste plastics and prepare feasibility / viability, market potential report for the project.

SPECIAL ACHIEVEMENTS

  • Erected Unloading arms in Haldia live jetty, without shutdown in congested area and erected 12 nos. unloading arms within 24 hours, in the chemical handling jetty in Dahej, Gujarat, using jack up barge.
  • Laid gas pipelines in Ghat section, forest area with steep slopes in Tillari Ghat area in Goa/Maharashtra border and BARC hill in Mumbai without blasting and without disturbance to wild life.
  • Laid City gas distribution pipeline for Mahanagar gas in Mumbai city and GAIL in Bangalore city within schedule.
  • Executed HDD 30-inch dia 700 m long across Zuari river cum hill in Goa in rocky terrain cum river.
  • Completed LNG regasification terminal in Ennore within schedule, despite delay in bought out items like BOG compressors and insulation materials, under heavy pressure for Prime Minister visit for inauguration of the project.
  • Single handedly carried out Engineering, Design, Procurement, Construction and Commissioning of Waste domestic and industrial Plastic to Fuel oil conversion plant. The plant was built in industrial estate, Chennai and has been commissioned in October 2022 and run successfully till March 2023 and the plant exported to Mexico in April 2023. The emissions from the plant were certified to be within acceptable limits by Central Pollution control board and the oil produced was equivalent to commercial diesel.

CROSS COUNTRY/ CITY GAS PIPELINE PROJECTS

  • Vizag - Secunderabad LPG pipeline, 12", 150 Kms, Gas Authority of India Ltd., Engineers India Ltd.
  • Dadri - Panipat LNG pipeline, 30", 130 Kms, Indian Oil Corporation Ltd.
  • Trunk pipeline project, 8" to 24", 600 Kms, Kuwait Oil Company, Bechtel
  • Chennai Bangalore multiproduct pipeline, 14", 175 Kms, Indian Oil Corporation Ltd.
  • Bangalore city pipeline, 18", 30 Kms, Gas Authority of India Ltd., Engineers India Ltd.
  • Goa spur pipeline of Dabhol Bangalore Pipeline, 24", 100 Kms, Gas Authority of India Ltd., Engineers India Ltd.
  • Transmission pipelines for Mangalore refineries and petrochemicals, 36", 20", 18" - 2 nos, 12", MRPL, Engineers India Ltd.

MAJOR REFINERY, PORT & JETTY PROJECTS

1. Paradip Refinery Offsite and Utilities package. Project involves piping fabrication and erection, structural work for pipe racks, control room, SRR buildings. Owner: Indian Oil Corporation. PMC: Foster Wheeler. Project cost: INR 2400 Crores. Year: 2014


2. Mangalore Refinery.Engineering, Procurement and Construction of transmission facilities from Mangalore refinery and 

Petrochemicals Limited to Mangalore port. Project involved piping fabrication/ erection, PUF insulation and heat tracing for LSHS, pumps erection, unloading arm erection in port and pipeline laying and commissioning. Owner: Mangalore refinery and Petrochemicals. PMC: Engineers India Ltd. Project cost: INR 25 Crores. Year: 1994


3. IOCL Baroda Refinery Terminal Project. Procurement, Construction of petroleum transmission and storage terminal at Dumad for IOCL refinery. Project involved piping fabrication/ erection, pumps erection, storage tanks construction and pipeline laying and commissioning. Owner: Indian Oil Corporation Ltd. Consultant: Germanischer Lloyd. Project cost: INR 12 Crores. Year: 2000


4. Haldia Petrochemicals Complex.Design, Procurement and Construction of naphtha/butane/hexane transport facilities from Haldia Petrochemicals to IOCL Jetty. Project involved piping fabrication/ erection, pumps erection, unloading arm erection in jetty and pipeline laying and commissioning. Owner: Haldia Petrochemicals. Consultant: Engineers India Ltd. Project cost: INR 9 Crores. Year: 1999


5. Liquid Chemical handling jetty at Dahej, Gujarat. Design, procurement, installation and commissioning of port loading / unloading facilities for petrochemicals. Project involved fabrication / erection of jetty trestles, erection of pipe racks, unloading / loading arms – 9 nos., piping fabrication / erection, pumps erection and pipeline laying and commissioning. Owner: Gujarat Chemical Port Trust. Consultant: Kvaerner Roger Brown. Project cost: INR 56 Crores. Year: 2002


6. Port facilities at Mumbai.Design, Procurement, Construction and Commissioning of port handling and transmission facilities including storage tanks. Project involved piping fabrication / erection and pipeline laying and commissioning. Owner: Mumbai Port Trust. Consultant: Kvaerner Engineers and Consultants. Project cost: INR 30 Crores. Year: 2003


7. Ennore LNG regasification project.Design, Procurement, Construction and Commissioning of LNG regassification project. Project involved all civil buildings like control room, substation, pipe rack structure and process piping, equipment foundations like BOG compressors, pumps, and erection of the same, jetty piping and loading arms erection, insulation, roads and drains network. Owner: Indian Oil Corporation. PMC: Foster Wheeler. Project cost: INR 1800 Crores. Year: 2017

SPECIAL PROJECT

Designed a 2500 Kg per day capacity municipal waste plastic processing plant after 2 years of research with several types of plastics. Started with a 5 Kg capacity trial pilot plant made with scrap materials. Then upgraded to 200 Kg capacity trial pilot plant and produced good quality gasoline and diesel from waste plastics. The products were certified by Bureau Veritas. After this research got a company from US named Global Venture Group LLC, Portland sponsoring to manufacture a machine of capacity 2500 Kg per day capacity. The machine was designed by self, manufactured and run for one year using several types of municipal plastics. The machine has been exported to US. Detailed report of the daily batches logged and submitted to sponsor for the exhibition of the machine in US / Mexico.

PERSONAL DATA

  • Age: 55 | Date of Birth: 03/02/69
  • Spouse: Business
  • Kids: One Daughter
  • Permanent Address: 14/2, Tamil Street, Choolaimedu, Chennai, India – 600094.


Timeline

Project Manager

M/s. KEC International private limited
07.2023 - Current

Technical Director

M/s. Petroagni projects, India
04.2018 - 06.2023

Vice President

M/s. KSS Petron Private Ltd., India
02.2009 - 02.2018

Senior General Manager

M/s. Aban Constructions Private Limited, India
06.1990 - 01.2009

Bachelor of Mechanical engineering - undefined

University of Madras

Master of Business Administration -

Madurai Kamaraj University

Post Graduate Diploma - Materials Management

Annamalai University
K.G. MANOHARAUN