KHUSHBOO MANEK

MANUFACTURING QUALITY ENGINEER

BAE INDUSTRIES

05.2018 - Current

Performed Internal Quality Product and Layered audits for IATF 16949 on assembly lines producing assemblies for 2nd Row and 1st Row Tier 1 Automotive Cars
Reporting Audit Findings and facilitating corrective actions ensuring the efficient functioning of lines as per the designed process in order to meet customer standards
Active participation in building prototype PFMEA as per internal and customer requirements
Developed Changeovers and Preventative Maintenance procedures for maintenance leading to the effective functioning of lines
Reviewing controlled documents and quality plans such as Control Plans, and PFMEA for current assemblies in order to meet the requirements on prints and SCCAF
Assisted in resolving customer is
Tracking production meeting issues related to the proper functioning of monitors for Work Instructions for operators on shop floor
Troubleshooting monitor-related issues that provide operator instructions
Assisted in production, final inspection, and packing as per quality requirements
Verifying beginning of run and end of run build parts through assembly gages, calipers, indicators, and inspection checklist
Lead and oversee the daily operations of the Quality Department.
Driven the APQP process fo new OEM product development and prepared full PPAP documentation, including control plans and process flows.
Provided training on audit procedures.
Managed non-conforming product segregation, maintaining accurate logs and records.
Participated in 8D problem-solving teams to perform root cause analysis and drive corrective actions.
Served as a key liaison with both customers and suppliers regarding quality issues
Maintained controlled documents, authorized clear work instructions, and complete document management.
Performed receiving inspections and final dock audits for packaging, labeling, and shipping readiness.
Supported job setups, oversee inspection and measurement equipment, and ensure calibration practices are upheld.
Provided direct, hands-on support to customers during quality-related concerns.
Allen Bradley PLC and HMI programming for assembly lines assisting the production of seat parts for Tier 1 Automotive Cars mainly involving 2nd Row seats and headrests
Design, Start-up, and Debug with Allen Bradley PLC for Manual Stations, Auto
Stations, Conveyors, Poke Yoke Stations, Cameras, Laser Etchers, Hyper Cylinders, Staker, AB Servo Motor, and Barcode Scanners
Ignition and Django programming for an intranet website
Install and program vision systems like Keyence, Banner, and GVI vision systems
Programmed Offline Spring Winder and Unloader stations that decreased production cycle time minimizing manual efforts
Provided training for Maintenance to troubleshoot vision systems and barcode systems