Summary
Overview
Work History
Education
Skills
Timeline
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Kofi Oware Sarfo

Manassas,VA

Summary

Results-driven Chemical engineer with over 3 years of experience in research into mechanisms corrosion on stainless steels. Possesses a Ph.D. in Chemical Engineering , complemented by a 2 years as a materials quality engineer in semiconductor manufacturing . Extensive expertise in passive film degradation mechanisms and mechanical properties testing, with a focus on R&D on duplex stainless steels for light water reactors in nuclear nuclear applications

Skilled at investigating and resolving failures using the 8D problem solving methodology to identify root cause and corrective actions for non-conformities

Overview

8
8
years of professional experience

Work History

Materials Qualiity Engineer

Micron Technology, Inc.
06.2021 - Current

Key Responsibilities

  • Inspect and assess potential risks associated with incoming chemistries used in semiconductor processing Fab.
  • Data analysis to determine failure modes and root cause of material related issues using 8-D problem solving methodology
  • Deploying strategies to reduce risk of deviations in production quality.
  • Undertaken multiple projects which have harden manufacturing defense against risk of material contamination on product wafers
  • Interfacing with raw material suppliers to drive material quality improvements through statistical process control(SPC) monitoring
  • Using SPC daily to monitor performance of elemental parameters in raw material chemistries for semiconductor processing fab.
  • Performed failure analysis on manufacturing defects, impact damage defects and material defects problems and recommended corrective actions

Key Achievements

  • Collaborated with manufacturing process engineers to help source and find root cause material defects from material related issues
  • Developed processes to enhance early detection of chemical contaminants and raw material properties that could cause failure in product wafers
  • Worked with raw material suppliers to set up and deploy engineering control limits reduce variations in processes to ensure process and product stability via data analysis

Instructor

Oregon State University
09.2020 - 12.2020

Key Responsibilities

  • Taught chemical reactor design and kinetic modeling to undergraduate students using MatLab.
  • Managed a class of 143 senior students dealing with academic and non-academic issues that came up during the term.
  • Provided leadership, inspiration, and guidance for an instruction team of teaching and learning assistants.

Key Achievements

  • Mentored several students into their final years of undergraduate degree.
  • Inspired some students to pursue further studies in Chemical Engineering

Research Assistant

Oregon State University
09.2015 - 12.2020

Key Responsibilities

Surface Science and Corrosion Research Group

  • Used first principle calculations to determine mechanisms for breakdown of passive layer leading to stainless steel corrosion
  • Determined effects of oxide supports on metal catalysts at the interface using density functional theory(DFT) and high-resolution Transmission electron spectroscopy

Key Achievements

Authored the following publication journals during this period:

  • P. Murkute,K. Oware Sarfo,I. McGieson , Y. Zhang, J. Tucker and L. Árnadóttir, O. B. Isgor , Effect of thermal aging on corrosion behavior of duplex stainless steels. . SN Appl. Sci. 4, 97 (2022). DOI: https://doi.org/10.1007/s42452-022-04978-1
  • A.L. Clauser; K. Oware Sarfo; Raquel Giulian; Colin Ophus; Jim Ciston; L. Árnadóttir; M.K. Santala, Characterization of the atomic-level structure of γ-alumina and (111) Pt/γ-alumina interfaces, Acta Materialia, Volume 245,(2023), DOI: https://doi.org/10.1016/j.actamat.2022.118609.
  • Kofi Oware Sarfo, O. Burkan Isgor, Melissa K. Santala, Julie D. Tucker and Líney Árnadóttir, Bulk Diffusion of Cl through O vacancies in a-Cr2O3: a density functional theory study, Journal of Electrochemical Society, 2021, 168, 7, 071503 DOI:
  • 10.1016/j.apsusc.2020.148594
  • K. Oware Sarfo, A. L. Clauser, M.K. Santala, L. Árnadóttir.,On the atomic structure of Pt(111)/γ-Al2O3(111) interfaces and the changes in their interfacial energy with temperature and oxygen pressure. Applied Surface Science,148594 (2020). DOI: 10.1016/j.apsusc.2020.148594
  • K. Oware Sarfo, P. Murkute, O. B. Isgor, Y. Zhang, J. Tucker and L. Árnadóttir, Density Functional Theory Study of the Initial Stages of Cl-Induced Degradation of α-Cr2O3 Passive Film. Journal of The Electrochemical Society, 167, 121508 (2020). DOI: 10.1149/1945-7111/abb381
  • Clauser A. L., K. Oware Sarfo, L. Árnadóttir, M.K. Santala, Orientation and morphology of Pt nanoparticles in γ-alumina processed via ion implantation and thermal annealing. Scripta Materiala Volume 188, (2020),Pages 44-49. DOI: 10.1016/j.scriptamat.2020.06.058

Research Intern

Idaho National Laboratory
06.2018 - 09.2019
  • Completed research, compiled data, updated spreadsheets, and produced timely reports for Degradation mechanisms of stainless steel corrosion with respect o light water reactor
  • Determined the initial stages of the mechanism to predict chloride-induced degradation of passive film on stainless steel alloy using density functional theory
  • Gathered, arranged, and corrected research data to create representative graphs and charts highlighting results for presentations at the National Lab Expo, and electrochemical conferences
  • Attended meetings and presentations to learn project details.
  • Selected research tools and methods to access and analyze required data.

Education

Ph.D. - Chemical Engineering

Oregon State University
Corvallis, OR
09.2020

Skills

  • Atomistic simulations: Surface science using Density functional theory (DFT) calculations using Vienna Ab initio Simulation Package (VASP), OpenMX for band structure calculations, ab initio molecular dynamics
  • Statistics and Data analysis: Design of experiments (DOE), Statistical Process Control (SPC), Hypothesis testing, Root cause analysis,Data analysis
  • Writing engineering publication
  • Computer skills: Comfortable using high performance computing (HPC), Unix environment, Jupyter Notebook, JMP, MatLab and Python, Microsoft office(word, excel, PowerPoint)
  • Electrochemical corrosion testing
  • Oxide materials , metal-oxide interfaces Development, Evaluation, Testing, and selection
  • Manufacturing/Processing of semiconductors
  • Root Cause and Failure Analysis - 8D methodology
  • Adaptability and problem solving abilities
  • Project management: Multiple task management skills, experience designing and building novel experiments
  • Failure Modes Effect Analysis(FMEA) and Risk Analysis

Timeline

Materials Qualiity Engineer

Micron Technology, Inc.
06.2021 - Current

Instructor

Oregon State University
09.2020 - 12.2020

Research Intern

Idaho National Laboratory
06.2018 - 09.2019

Research Assistant

Oregon State University
09.2015 - 12.2020

Ph.D. - Chemical Engineering

Oregon State University
Kofi Oware Sarfo