Phillip Wilson
Argyle,TX
Summary
39 years experienced and efficient process technician skilled in overseeing production line operations and resolving system issues. Proficient in performing preventive maintenance on production equipment with exceptional drafting abilities.
Overview
40
40
years of professional experience
1
1
Certification
Work History
Extrusion Process Technician
Amcor Rigid Plastics
Fort Worth , TX
02.2011 - 10.2024
- Monitored production processes for compliance with safety regulations, environmental requirements, and operational standards.
- Diagnosed automated systems to pinpoint process issues
- Maintained accurate records of process parameters, test results, and other relevant data in accordance with company policies.
- Provided technical support to production personnel regarding equipment operation and maintenance procedures.
- Collaborated with engineering staff to develop new processes or modify existing ones as needed.
- Assisted in the installation of new equipment and ensured proper calibration according to established protocols.
- Conducted regular inspections of machinery components to ensure they were functioning properly.
- Ensured compliance with all applicable regulatory requirements related to the manufacturing process.
- Trained new employees on safe work practices within the plant environment as well as machine operation techniques.
- Identified opportunities for cost savings through improved operating efficiencies or reduction in waste materials.
- Analyzed product samples for conformance with specifications using various testing methods and instruments.
- Developed and implemented process improvement plans to reduce cycle time, improve efficiency, and increase quality.
- Performed preventive maintenance activities on plant equipment such as lubrication, cleaning, filter changes.
- Investigated customer complaints related to product quality issues and collaborated with cross-functional teams on corrective actions.
- Implemented Lean Manufacturing principles throughout the facility including 5S methodology, Kaizen events.
- Optimized production processes by analyzing statistical data from SPC charts and making necessary adjustments.
- Inspected parts prior to shipment for accuracy against customer drawings or specifications.
- Evaluated current processes for potential improvement utilizing Six Sigma tools such as DMAIC or DFSS methodologies.
- Managed inventory levels of raw materials used in the manufacturing process based on projected demand forecasts.
- Participated in design reviews for proposed projects providing feedback from a processing perspective.
- Prepared required documents and reviewed for accuracy.
- Actively took part in training classes and workshops, met one-on-one with vendors and delivered employee training on process equipment.
- Analyzed process data with various statistical tools.
- Analyzed all processes and identified all fundamental issues and assisted in appropriate resolutions.
- Determined and fixed issues with equipment by using electrical troubleshooting methods.
- Safeguarded areas from possible equipment fires and notified safety manager regarding job hazards.
- Performed routine equipment maintenance on nights and weekends to prevent downtime.
- Assisted in the scale-up of new products from development to full-scale production.
- Maintained accurate records of process parameters and production volumes.
- Engaged in continuous improvement projects to enhance process efficiency and product quality.
- Performed quality control tests to ensure products meet specifications.
- Operated and monitored advanced manufacturing equipment.
- Implemented process changes to increase efficiency and reduce waste.
- Provided technical support to other departments on process-related issues.
- Collaborated with engineering teams to troubleshoot process issues.
- Monitored and adjusted production processes to meet quality standards.
- Trained new technicians on process operations and safety protocols.
- Participated in safety audits and implemented corrective actions as needed.
- Developed and updated standard operating procedures (SOPs) for process operations.
Excursion Leadman
Amcor Rigid Plastics
Batavia, IL
04.1985 - 02.2011
- Developed and implemented process related projects, initiatives and programs to improve operational efficiency.
- Monitored performance of processes to ensure they are meeting the established standards and goals.
- Provided guidance on identifying process issues and implementing corrective actions.
- Developed standard operating procedures for new or improved processes that comply with regulatory requirements.
- Assisted in creating training materials for employees regarding new or revised processes.
- Ensured compliance with applicable laws and regulations related to processes within the organization's scope of work.
- Maintained up-to-date documentation on all aspects of assigned processes.
- Tracked progress against project timelines and communicated updates as needed.
- Managed multiple projects simultaneously while adhering to tight deadlines.
- Developed and maintained Standard Operating Procedures (SOPs) for all key processes.
- Facilitated training sessions for team members on new processes and technologies.
- Coordinated with Quality Assurance to ensure that processes met all regulatory and quality standards.
- Implemented Lean Manufacturing principles to minimize waste and maximize productivity.
- Ensured all process documentation was up to date and compliant with industry standards.
- Led efforts to improve ergonomics and safety within the process area.
- Coordinated with R&D to trial and implement new process technologies.
- Observed worker performance to verify equipment operation and maintenance.
- Conducted research on best practices in order to develop innovative solutions for process optimization.
- Oversaw the introduction of new processing equipment, including selection, procurement, and installation.
- Conducted detailed process analysis to identify bottlenecks and recommend solutions.
Education
Some College (No Degree) - Engineering (Pre-Engineering)
Waubonsee Community College
Sugar Grove, ILSkills
- System inspections
- Quality Control Analysis
- System optimization
- Core production equipment repair
- Parts Installation
- Standard operation procedures
- GMP implementation
- Technical training
- GMP compliance
- Process flows
- Procedure updating
- Environmental safety
- Tooling replacement
- Hydraulic systems
Certification
- ISO 9001
- Graham Wheel Certification
- Royal Wheel Certification
- Nessei Certification
- IBM Injection Certification
- Uniloy Blow Molding Certification
Accomplishments
- 39 Year anniversary with Amcor Rigid Plastics
Timeline
Extrusion Process Technician
Amcor Rigid Plastics
02.2011 - 10.2024
Excursion Leadman
Amcor Rigid Plastics
04.1985 - 02.2011
- ISO 9001
- Graham Wheel Certification
- Royal Wheel Certification
- Nessei Certification
- IBM Injection Certification
- Uniloy Blow Molding Certification
Some College (No Degree) - Engineering (Pre-Engineering)
Waubonsee Community College
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