Kyle Heilman
Evansville ,IN
Summary
Proven leader in operational excellence and process improvement, adept at energy risk assessment and fostering stakeholder relationships. At AstraZeneca Pharmaceuticals, I championed continuous improvement initiatives, leading to enhanced safety and efficiency. My strong project management skills and ability to identify hazards ensure compliance and operational success.
Overview
13
13
years of professional experience
1
1
Certification
Work History
Hazardous Energy Specialist
AstraZeneca Pharmaceuticals
01.2023 - Current
- Strengthened relationships with key stakeholders through effective communication and project management skills.
- Delivered customized training programs, ensuring client understanding of energy conservation best practices.
- Conducted in-depth research on industry trends and emerging technologies to better serve clients'' needs.
- Implemented new training programs for staff, leading to higher employee retention rates and better overall performance.
- Championed the adoption of new software tools that streamlined workflows across multiple departments.
- Maintain all LOTO procedures on site.
- Work with project managers and engineers to evaluate new equipment and find all isolation points.
- Work closely with site Safety, Health and Environmental Department to provide support.
Process Facilitator
AstraZeneca Pharmaceuticals
01.2020 - 01.2023
- Developed comprehensive process documentation, facilitating knowledge transfer and standardization across teams.
- Served as a subject matter expert for internal and external audits, ensuring compliance with industry regulations and standards.
- Improved process efficiency by streamlining workflows and reducing bottlenecks in production.
- Enhanced team collaboration with cross-functional training initiatives, boosting overall performance.
- Reviewed safety protocols regularly, maintaining a safe working environment while mitigating potential risks associated with manufacturing processes.
- Assigned daily tasks and organized workflow to meet challenging production demands.
- Managed critical projects from conception to completion, ensuring timely delivery within budget constraints.
- Coordinated with stakeholders to gather requirements and establish project scopes for process improvement initiatives.
- Collaborated with cross-functional teams to identify areas of improvement, leading to increased efficiency across departments.
- Ensured compliance with industry standards by establishing guidelines, monitoring progress, and addressing deviations promptly.
- Managed change among staff to achieve buy-in and cooperation and overcome resistance.
- Conducted thorough root-cause analyses for issues identified within processes, resolving problems quickly to prevent recurrence.
- Championed continuous improvement initiatives that led to enhanced operational excellence within the organization.
- Empowered team members to take ownership of their roles by providing clear expectations, guidance, and support in achieving personal performance objectives.
- Created comprehensive documentation outlining procedures for each process step-by-step along with troubleshooting guides, ensuring consistency and best practices shared across teams.
Formulation Team Lead
AstraZeneca Pharmaceuticals
08.2017 - 01.2020
- Trained new team members by relaying information on company procedures and safety requirements.
- Promoted a positive work environment by fostering teamwork, open communication, and employee recognition initiatives.
- Served as a role model for the team by demonstrating commitment to excellence, professionalism, and adherence to company values at all times.
- Coached team members in techniques necessary to complete job tasks.
- Followed safety processes and protocols while moving hazardous chemicals and operating heavy machinery to avoid and accidents.
- Stored, retrieved, mixed, and monitored granulations used in production process.
- Utilized computerized process control systems to monitor and adjust granulation process variables.
- Troubleshot and solved process equipment problems to minimize production downtime.
- Modified controls to regulate temperature, pressure, feed, and flow of liquids and granulations while monitoring outcomes and promoting successful processing.
- Improved safety compliance by conducting thorough inspections, identifying hazards, and implementing corrective actions.
- Aided in reducing overall lead time through diligent attention to detail in following batch schedules and executing tasks within targeted timelines.
Machine Operator Technician
GAF
07.2016 - 08.2017
- Operated machining equipment safely with team of operators.
- Calibrated, tested, and adjusted machine settings or controls in preparation for production operations.
- Complied with company and OSHA safety rules and regulations.
- Achieved consistent product quality by performing regular quality checks and adjusting machine settings accordingly.
- Maintained equipment performance by lubricating and cleaning components.
- Played an instrumental role in achieving targeted production goals while maintaining strict adherence to quality standards.
- Updated daily production logs and informed management of production incidents or non-conformance issues.
- Addressed mechanical issues proactively through detailed root cause analysis, resulting in improved machine performance and reliability.
- Set up and ran machinery to produce exceptional products for industrial needs.
- Coordinated with other departments such as Quality Control and Maintenance for seamless workflow management.
- Enhanced production efficiency by maintaining and troubleshooting machinery to minimize downtime.
- Managed inventory levels of raw materials and finished products to ensure optimal stock availability at all times.
Granulation Operator
Bristol Myers Squibb
01.2012 - 07.2016
- Self-motivated, with a strong sense of personal responsibility.
- Worked effectively in fast-paced environments.
- Skilled at working independently and collaboratively in a team environment.
- Proven ability to learn quickly and adapt to new situations.
- Optimized product quality through meticulous monitoring of process parameters and equipment performance.
- Maintained accurate documentation of batch records, equipment logs, inventory reports, ensuring traceability throughout the manufacturing process.
- Enhanced team communication by actively participating in daily shift handover meetings and providing clear updates on ongoing tasks or challenges faced during the shift.
- Supported the training of new team members by sharing knowledge, providing guidance, and acting as a resource for process-related queries.
- Followed safety processes and protocols while moving hazardous chemicals and granulation, while operating heavy machinery to avoid and accidents.
- Stored, retrieved, mixed, and monitored chemicals and granulation used in production process.
- Followed all waste handling guidelines to minimize waste generation.
- Utilized computerized process control systems to monitor and adjust chemical and granulation process variables.
- Modified controls to regulate temperature, pressure, feed, and flow of liquids and granulation while monitoring outcomes and promoting successful processing.
Education
High School Diploma -
Evansville North Highschool
Evansville, IN05-2004
Skills
- Energy risk assessment
- Energy policy development
- Operations management
- Production procedures
- Process improvement
- Lean manufacturing techniques
- Microsoft applications skills
- Safety and quality standards
- Systems and processes oversight
- Incident investigation
- Safety and compliance inspections
- Hazard identification
Certification
- Forklift Certification
- OSHA Certified
- Low Voltage Qualified Certification
Timeline
Hazardous Energy Specialist
AstraZeneca Pharmaceuticals
01.2023 - Current
Process Facilitator
AstraZeneca Pharmaceuticals
01.2020 - 01.2023
Formulation Team Lead
AstraZeneca Pharmaceuticals
08.2017 - 01.2020
Machine Operator Technician
GAF
07.2016 - 08.2017
Granulation Operator
Bristol Myers Squibb
01.2012 - 07.2016
High School Diploma -
Evansville North Highschool
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