Kyle Knapp
Summary
Results-driven furnace operator skilled in preventive maintenance, operational efficiency, and team training. Committed to enhancing safety compliance and executing complex tasks to support continuous improvement initiatives.
Overview
7
7
years of professional experience
Work History
Senior Furnace Operator
HMI
Clayville
07.2023 - Current
- Executed all responsibilities of S3 furnace operator while supporting continuous improvement initiatives.
Conducted complex preventive maintenance tasks on furnaces and tower systems, including power lead replacements.
Assembled LPA system, ensuring leak-free connections during alloy changes.
Provided on-the-job training for new hires to enhance team performance.
Organized daily workload in absence of team lead, meeting production targets consistently.
Ascended and descended stairs, standing for extended periods, bending, and lifting up to 25 pounds.
Referred issues to supervisor or team leader when necessary for resolution.
Accepted additional tasks outside job scope to support department objectives and skill development.
Advanced Furnace Operator
HMI
Clayville
06.2022 - 07.2023
- Executed routine set-up, monitoring, and maintenance for vacuum atomization furnace operations.
Performed all S2 furnace operator duties efficiently, ensuring seamless operation.
Conducted preventive maintenance on furnaces and tower systems to enhance longevity.
Operated spider tool effectively during tower cleanings for optimal results.
Completed production checks on LPA parts, tower walls, and floors during alloy changes.
Executed double blow procedures independently without team lead oversight.
Utilized leak detection equipment to pinpoint vacuum leaks in tower and furnace systems.
Adhered to safety protocols, including wearing PPE, while supporting continuous improvement initiatives.
Intermediate Furnace Operator
HMI
Clayville
05.2021 - 06.2022
- Executed all responsibilities of S1 furnace operator, ensuring operational efficiency.
Connected water and electrical systems; verified cleanliness and integrity of mating surfaces.
Operated hoist and secured furnaces by tightening bolts as required.
Initiated chamber evacuation using vacuum pumps and obtained chamber leak checks.
Monitored parameters and maintained power settings while assisting furnace operations.
Conducted blow sequences and managed control board during atomization under supervision.
Performed routine maintenance on furnaces, including cleaning, lubricating, and part replacements.
Associate Furnace Operator
HMI
Clayville
01.2019 - 05.2021
- Conducted basic hoist and rigging operations to support various tasks.
Operated powered industrial vehicles (PIVs) for material handling.
Assisted in removal and replacement of furnace lid and coils, ensuring cleaning of interior chamber.
Supported attachment and detachment of gas, electric, and water lines to furnace lid and tank as directed.
Utilized electric hoist to remove and replace furnace lid efficiently.
Performed disassembly and reassembly of atomization chamber during alloy changes under team lead supervision.
Executed minor repairs on furnace and auxiliary equipment while adhering to safety protocols.
Contributed to continuous improvement initiatives and EH&S compliance by wearing required personal protective equipment.
Education
High School Diploma -
Clinton Central School
Clinton, NY06-2008
Skills
- Furnace operation
- Preventive maintenance
- Leak detection
- System assembly
- Production monitoring
- Process optimization
- Safety compliance
- Quality assurance
- Equipment troubleshooting
- Team leadership
- On-the-job training
- Effective communication
- Problem solving
- Attention to detail
- Time management
- Mechanical aptitude
- Computer skills
- Teamwork
- Analytical thinking
Timeline
Senior Furnace Operator
HMI
07.2023 - Current
Advanced Furnace Operator
HMI
06.2022 - 07.2023
Intermediate Furnace Operator
HMI
05.2021 - 06.2022
Associate Furnace Operator
HMI
01.2019 - 05.2021
High School Diploma -
Clinton Central School