Levon Copas
Leesburg,AL
Summary
. Extensive hands-on training and experience in robot operation and advanced PLCs. Seeking to leverage extensive industrial experience in dynamic, travel-required environments.
Skilled maintenance technician with strong background in multi-craft disciplines. Demonstrates expertise in troubleshooting, repair, and preventative maintenance. Known for effective team collaboration and delivering reliable results under changing conditions. Possesses critical skills in electrical systems, mechanical systems, and hydraulic systems. Dependable and adaptable, ensuring operational efficiency and safety.
Overview
17
17
years of professional experience
1
1
Certification
Work History
Multi-Skilled Electrical Technician
ADS (Jet Polymer)
Fort Payne, AL
10.2024 - 11.2025
- - Constructed control cabinets using component layouts, prints, and technical knowledge for efficient electrical systems.
- - Serviced and maintained plastic recycling machines, including Erema plastic extruders, pelletizers, dryers, shredders, and grinders
- - Replaced faulty or outdated electrical components on overhead cranes and hoists, such as motors, relays, switches, and transformers.
- - Interpreted blueprints, schematics, and technical drawings to determine the layout of electrical wiring systems.
- - Upgraded electrical systems by installing new wiring circuits and ensuring compliance with safety standards.
- Developed and maintained documentation for electrical systems and procedures to enhance compliance and safety protocols.
Automation and Controls Technician
Prince Metal Stampings USA
Gadsden, AL
01.2021 - 10.2024
- - Maintained and installed programmable logic controllers (PLCs), troubleshooting with RSLogix and Studio 5000 software.
- - Installed and commissioned new automation equipment, upgrading legacy systems for improved performance and safety.
- Diagnosed and repaired control systems to ensure optimal machine performance.
- Analyzed system failures, identifying root causes and implementing corrective actions.
- Skilled in troubleshooting control system malfunctions and creating plans for repair.
- Demonstrated commitment to safety by adhering to all company policies and industry regulations while performing tasks on-site or remotely.
- Maximized productivity by training operators on the proper use of control systems and troubleshooting techniques effectively.
- Optimized equipment performance through the calibration and tuning of advanced control loops.
- - Serviced and maintained stationary resistance welders, troubleshooting electrical, hydraulic, and pneumatic systems.
Multi-Craft Technician / Injection molding machines
Rainsville Technology Inc
Rainsville, AL
02.2014 - 10.2020
- - Serviced air handling, hydraulic, electrical, valve, circuit, and pump systems in a manufacturing environment.
- - Performed routine maintenance and repairs on industrial machinery, including injection molding machines and vacuum accumulators.
- - Utilized diagnostic tools to identify malfunctions in electrical, mechanical, hydraulic, and pneumatic systems.
- - Assisted in the installation of new machinery by following blueprints, diagrams, and manufacturer instructions.
- - Implemented safety protocols and procedures in compliance with industry standards.
- - Identified process improvement opportunities through analysis of machine performance data.
- Enhanced safety protocols, conducting regular inspections and safety drills for technical team.
Industrial Maintenance Technician
A.P. Plasman Corporation
Fort Payne, AL
06.2008 - 02.2014
- - Installed and maintained PLC/MIS stations, robotic systems, and industrial electrical systems.
- - Assisted in equipment installations, calibrations, and system overhauls during scheduled shutdowns.
- - Led troubleshooting efforts on hydraulic, pneumatic, and electrical systems to minimize downtime.
- - Develop and maintain installation guides, wiring diagrams, and calibration reports.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Conducted routine inspections to identify and resolve equipment issues promptly.
Education
Industrial Electronics / PLC Logic / Kuka Robot Programming
Robotics Training Park
Decatur, AL06-2023
GED -
Gadsden State Community College
Gadsden, AL01.2001
Skills
- PLC programming and troubleshooting (Allen-Bradley)
- Electrical installation
- Panel building
- Control systems
- Strong mechanical aptitude
- Variable frequency drives
- AC and DC motors
- Hydraulic and pneumatic systems repair
- Lockout/Tagout (LOTO) procedures
- Machine alignment
- Conveyor system maintenance
- Bearing installation
- Air compressor maintenance
- Gearbox repair
- Industrial robotics
- Cooling tower operation
- Vibration analysis
- Mechanical expertise
Accomplishments
- Reduced weekly team labor hours by 25% by suggesting multiple process improvements that were implemented successfully.
- Used Microsoft Excel to develop inventory tracking spreadsheets.
- Improved efficiency of chiller system by installing new components.
- Managed Electrical Schematics Quick reference, resulting in electrical fault downtime decrease..
Certification
- Kuka Robot Operation Pro
- Fall Protection Certification
- Overhead Bridge Crane up to 100 tons
- Performance Engine Tuning Fundamentals
Professional Development
- - Completed Industrial Electronics / PLC Logic / Kuka Robot Programming training at Robotics Training Park (2024)
- Continuous professional development in Kuka robot programming
- Fall Protection Certification
- Regular participation in safety compliance workshops (NFPA 70, OSHA)
- Ongoing training in advanced PLC troubleshooting and automation technologies
Additional Information
Performance engine builder and tuner, skilled using HP Tuners and Holley EFI platform. Uses specialized equipment for deck clearances, bore measurements, line hone perimeters, and software for engine boost management, nitrous control, and engine performance logging. Laser alignment tools for driveshaft runout. Digital bore wall analyzers.
Timeline
Multi-Skilled Electrical Technician
ADS (Jet Polymer)
10.2024 - 11.2025
Automation and Controls Technician
Prince Metal Stampings USA
01.2021 - 10.2024
Multi-Craft Technician / Injection molding machines
Rainsville Technology Inc
02.2014 - 10.2020
Industrial Maintenance Technician
A.P. Plasman Corporation
06.2008 - 02.2014
Industrial Electronics / PLC Logic / Kuka Robot Programming
Robotics Training Park
GED -
Gadsden State Community College