Lonnie Savado
Portage,IN
Summary
Dynamic Plant Manager with a proven track record at Airgas, excelling in operations management and team development. Achieved significant cost reductions through waste elimination and optimized production efficiency. Skilled in regulatory compliance and decision-making, fostering a culture of safety and collaboration, while enhancing employee engagement and morale. Successful manufacturing management career spanning over 6 years.
Overview
9
9
years of professional experience
Work History
Plant Manager
Airgas
03.2023 - Current
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Boosted employee morale and productivity through effective leadership and motivational techniques.
- Monitored and evaluated plant performance to identify areas for improvement and take corrective measures.
- Balanced labor needs with production schedules to optimize workforce utilization while maintaining output targets.
- Maximized plant safety through proactive strategies and well-structured training.
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations, and achieving KPIs.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Identified and resolved process and equipment issues to minimize production downtime.
- Promoted collaborative work environment to motivate and engage staff to achieve company objectives.
- Analyzed incident reports to identify trends in workplace injuries or near-misses; implemented corrective actions accordingly.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Enhanced safety standards with implementation of comprehensive safety training initiatives for all employees.
- Reduced downtime with proactive maintenance schedules.
- Enhanced communication between shifts, ensuring smooth handovers and continuity.
- Managed budget effectively, ensuring optimal use of resources.
- Spearheaded initiatives to improve employee engagement and job satisfaction.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Keep Vision Zero at the forefront of all operations, we are currently over 1650 without any accidents, PVA's, etc...
Plant Manager
Airgas
06.2021 - 03.2024
- Increased production efficiency by optimizing plant layout and implementing process improvements.
- Directed employees and related programs to maximize team productivity and facility output.
- Provided direction and leadership to all levels of employees and managers.
- Maximized plant safety through proactive strategies and well-structured training.
- Created plant policies and procedures for safe and productive operations.
- Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management.
- Maintained quality of product with robust inspections and assessment team.
- Collaborated with sales team to align plant capabilities with customer demands, fostering long-term business relationships.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations.
- Reduced downtime for maintenance by establishing a proactive preventive maintenance program.
- Conducted thorough root cause analyses on production issues, identifying solutions for continuous improvement efforts.
- Managed budgeting and resource allocation, ensuring optimal use of funds for operational efficiency.
- Streamlined supply chain operations, reducing lead times and improving inventory management.
- Coordinated plant expansions and upgrades to accommodate increased demand while minimizing disruption to ongoing operations.
- Fostered culture of safety, significantly reducing workplace accidents.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
- Oversaw routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
Assistant Plant Manager
Airgas
10.2020 - 06.2021
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
- Assisted in the development of annual budgets, ensuring efficient allocation of resources for maximum output.
- Provided coaching and mentoring to team members, fostering professional growth and skill development.
- Conducted regular performance reviews for employees, identifying areas for improvement and setting goals for future success.
- Ensured compliance with industry regulations by maintaining thorough documentation procedures and conducting regular audits.
- Oversaw daily production schedules, ensuring timely completion of orders while maintaining high-quality standards.
- Developed cross-training initiatives for employees, improving overall workforce flexibility and productivity.
- Enhanced safety measures, resulting in a decrease in workplace accidents and increased employee morale.
- Supported Plant Manager in establishing strategic objectives for the facility, aligning with broader company goals.
- Maximized plant safety through proactive strategies and well-structured training.
- Evaluated employee performance and provided feedback and training as needed.
Production Supervisor
Airgas
12.2018 - 10.2020
- Resolved issues quickly to maintain productivity goals.
- Oversaw employee training initiatives to ensure all team members were proficient in company procedures, safety regulations, and job-specific tasks.
- Established clear priorities and production quality standards.
- Mentored team members through regular feedback and performance evaluations, leading to professional growth and skill development.
- Improved product quality by monitoring production processes, conducting inspections, and initiating corrective actions as needed.
- Evaluated existing production processes and identified areas for improvement.
- Consistently met or exceeded production targets while maintaining strict quality standards, resulting in increased customer satisfaction.
- Evaluated employee performance regularly against established benchmarks for ongoing personnel development.
- Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
- Evaluated team member performance regularly to identify and resolve productivity concerns.
- Achieved on-time shipments goal by empowering employees to continued success.
- Created an inclusive work culture that encouraged collaboration and open communication among staff members at all levels within the organization.
- Assisted in the implementation of new systems or machinery upgrades for enhanced productivity and cost savings.
- Maintained compliance with health and safety regulations, conducting regular audits and risk assessments.
- Managed daily production schedules to meet challenging deadlines, adjusting workflows as necessary.
- Improved safety standards, conducting regular training sessions and updating safety protocols.
- Facilitated team meetings to discuss progress and address any issues, promoting open communication.
- Managed staff hiring, training and supervision.
- Safety Champion
Plant Operator
Airgas
10.2016 - 12.2018
- Followed plant safety procedures, rules, and regulations.
- Adjusted and maintained plant equipment for safety and performance.
- Performed minor mechanical work and routine equipment maintenance.
- Maintained a safe working environment by adhering to safety protocols and conducting regular inspections.
- Loaded trucks
- Conducted safety inspections and followed safety rules and procedures.
- Operated specialized tools, instruments, and equipment for tests and maintenance.
- Assisted in the training of new operators to ensure smooth integration into the work environment and consistent operational excellence.
- Operated equipment such as front-end loaders, forklifts, and slakers regularly.
Plant Operator
Air Liquiide
04.2016 - 10.2016
- Followed plant safety procedures, rules, and regulations.
- Adjusted and maintained plant equipment for safety and performance.
- Maintained a safe working environment by adhering to safety protocols and conducting regular inspections.
- Operated specialized tools, instruments, and equipment for tests and maintenance.
- Operated equipment such as front-end loaders, forklifts, and slakers regularly.
Education
Bachelor of Science - Accounting
Indiana Wesleyan University
Marion, IN07-2018
Skills
- Plant and warehouse operations
- Operations management
- Production planning
- Facility management
- Performance improvements
- Team building and development
- Work delegation
- Regulatory compliance
- Decision-making
Languages
English
Full Professional
Timeline
Plant Manager
Airgas
03.2023 - Current
Plant Manager
Airgas
06.2021 - 03.2024
Assistant Plant Manager
Airgas
10.2020 - 06.2021
Production Supervisor
Airgas
12.2018 - 10.2020
Plant Operator
Airgas
10.2016 - 12.2018
Plant Operator
Air Liquiide
04.2016 - 10.2016
Bachelor of Science - Accounting
Indiana Wesleyan University
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