With over 25 years of experience in Leadership or Management roles, which most recently has been in Construction management, manufacturing, warehousing and Production. Diligent background in quality management and history of implementing effective process improvements. Successfully led teams to improve productivity and ensure compliance with company standards. Demonstrated expertise in problem-solving and continuous improvement methodologies.
Daily quality inspections for 21 stations of Modular construction in a warehouse production line setting
Documentation and completion of State approved Travel logs that are verified for accuracy according to State approved Design Release Drawings
Ensure that the Quality Assurance manual is followed in every process it encompasses
Ensure that the production team follows and builds according to all State Building Codes for Indiana Residential Builders
Schedule all 3rd Party State inspections with outside inspectors for State Seal approval for occupancy
Build the Quality Manual and establish guidelines to be regulated by the State
Build and establish MRP system for accurate Bill Of Materials for new Build projects
Work with Sales, Marketing and Design Architect to create Plans and Drawings for State Design approval
Create material listings or Take-offs for each Station for material usage and billing for Project Costing accuracy on multi-million dollar building projects
Accurately evaluate materials needed from Blueprints for multiple floor plans
Work with the Sales- Production team to ensure materials and specific design products are procured for each project according to the State Design release
Negotiate cost/pricing with Suppliers and Vendors to ensure lowest cost for materials
Daily communication with Suppliers/Vendors establishing a good professional rapport for buying strategy and performance
Coordinates with suppliers and Purchasing team to assure timely and cost-effective delivery of product
Create Purchase Orders for materials and ensure accurate materials are purchased for multi-million dollar building projects
Organizes and Executes with Accuracy: Leverages a systematic, efficient and organized approach while ensuring quality and accuracy of results
Managed root cause analysis investigations, determining underlying issues in product failures and implementing corrective actions as necessary.
Managed and archived quality documentation and participated in internal and external quality audits.
Facilitated cross-functional team collaboration, ensuring seamless communication between departments regarding quality matters.
Evaluated quality problems and performed assessments to identify and resolve issues.
Warehouse Supervisor (offsite)
DHL Supply Chain - TempurSealy
12.2021 - 04.2022
Daily operation of the Offsite overflow warehouse
Daily MH - loading and unloading product to be shuttled to or from Main site
Scheduling of inbound and outbound shipments weekly
Daily tracking and system updating of any and all inbound and outbound via Receiver or BOL creation
Daily processing of Returned shipments and processing of RMA information systematically
Creating and Printing reports for orders pending shipment daily, creating shipping labels needed to ensure specifications are met
Warehouse Worker (Contractor)
FEDEX - Stryker Medical
11.2021 - 12.2021
Picking product per customer orders
Prep shipping request for customer orders
Audit every order in Outbound status before loading for shipment
Logging every outbound order for quality tracking
Maintained clean work spaces by enforcing strict housekeeping guidelines for storage areas, dock bays, and equipment zones.
Achieved timely dispatch of orders using effective time management strategies during picking process.
Quality Inspector
Adidas
09.2021 - 10.2021
Documenting and communicating all quality issues to production line personnel and Leadership
Performed frequent visual inspections to root out tolerance and compliance issues.
Inspected every print with accuracy, reporting problems or defects quickly.
Checked color, shape, texture and grade of products and materials against established templates, charts, and samples.
Quality Assurance Operator Il (Contractor)
Eli Lilly
05.2021 - 08.2021
Ensure each batch meets FDA and Lilly Quality and Safety standards
Operate ASIM machine that runs individual syringes, vials and tablets through 8 camera quality check points for any defects such as scratches, blemishes, particles and fill level
Ensure all documentation whether paper or electronically is properly completed for each batch per compliance and FDA standards
All traceability is tracked systematically for batch quality and per FDA regulations
Load materials for inspection, troubleshoot any issues or alarms that may occur during ASIM machine inspection
Conduct in depth Line Inspection/Clearance between batches and product changes to ensure no cross contamination
Label and palletize all good products for storage in the chill room to be distributed by the warehouse
Operate a Walkie Stacker to move pallets throughout the facility
Daily, weekly and monthly sanitation cleaning of the inspection room and equipment
Daily inspection of pharmaceuticals to treat Diabetes, Psoriasis, Schizophrenia, migraines and other life prolonging medicines
Warehouse Supervisor
Kuehne-Nagel/ Rockwell Automation
02.2020 - 01.2021
Supervise 25-45 hourly employees daily, oversee Inbound team in a high volume and fast paced environment of a startup distribution warehouse
Responsible for coordinating incoming shipments from vendors/suppliers and ensuring accuracy
Plan, coordinate and monitor receipt, storage and inventory levels of all incoming goods
Research and update information and documentation, utilize reports to project warehouse and order status
Analyze and report data, present results to senior management on a daily basis
Ensure orders are processed efficiently and that delivery of materials meet customers requirement and timescale
Track employee productivity, coach and develop team members when necessary to meet company standards
Identify areas of improvement by establishing innovative ideas and adjusting work procedures and practices
Assist in developing departmental procedures and policies to optimize accuracy and productivity
Define staffing needs and provide assistance with other departments to support and meet company business plan
Lead and manage Operations team by recruitment and placement of staff, delegating tasks, monitor and evaluate performance, initiate accountability, training and development of team
Ensure Compliance of distribution operations are within company policy along with Federal and State laws
Document and Issue any progressive discipline to team members when necessary
Inventory-Production Supervisor
G&H Orthodontics
05.2018 - 02.2020
Supervise 45 hourly employees daily, plan production targets scheduled by Coordinators and execute deadlines to meet customer needs while maintaining high quality standards set by FDA regulatory team
Assist in Training, cross training and placement of all operators and Team Leads to meet production metrics and output goals daily
Development of new manufacturing process and process improvement that can include new business cells, operator work instructions, training and transition to production operations
Implements continuous improvement of all existing manufacturing and packaging process and documents per ISO and FDA regulations
Interact with and support operations team on all related training, quality, manufacturing, personnel, materials, order fulfillment, regulatory, scheduling and production control activities
Maintain and improve product quality and production efficiencies by identifying and eliminating waste, implementing sound inspection and product specifications
Responsible for all raw materials received into inventory; such as wire, labels, ribbon, packaging and bags
Cycle counts are done daily and results are put into the Cycle Count Master matrix (30k SKU's) to track any discrepancies and trends that need to be researched such as; receiving error, part error/label product incorrectly, missing inventory, mixed parts, over picks in distribution/over ship quantities
Production Supervisor
RR Donnelley Global Turnkey Solutions
08.2016 - 05.2018
Supervise 65 hourly employees on a daily basis and direct them in proper picking, building, processing and palletizing
Ensure quality and production standards are met on a daily basis
Keep records of employees' attendance and performance and administer positive coaching when needed
Ensure daily 'Production' goals are met and provide upper management with feedback on issues with inventory discrepancies, quality of materials, and daily picking and processing goals
Helped setup, integrate and begin shipping in two new departments
Setup and worked with a team to receive in merchandise, son, put away and create pick-able and tiered locations to maximize efficiency
Worked with 3 staffing agencies to fill open positions and ensure we had properly trained people in the correct positions to properly fulfill orders
Work directly with the customer to create SOP's for their shipping standards, deadlines, receiving processes and serialization requirements
Production Lead
Heartland Food Products Group
10.2015 - 05.2016
Team Lead to 15-20 full time and temporary employees, including line workers, sanitation, and quality control
Ensured all GMP, USDA and SQF guidelines are being followed
Managed daily workflow assignments to meet production schedule and external customer orders
Inputted data into data management system for real-time documentation
Variance investigation, department downtime issues and counter-measures, and resolution of problems
Worked individually or in small groups on continuous process improvements
Implement new training process materials
Appointed trainers for each different process/position
Used Excel to create training packets for each role, with 3 tiers of sign offs for each function the employee trained in for completion
Department Manager
Lowes Home Improvement
06.2007 - 10.2015
Supervised 15-45 employees on a daily basis, including monitoring clocking accuracy
Responsible for scheduling of 15-45 employee based on customer count weekly
Directed employees in proper down stocking, inventory replenishments, and receiving functions using RF scanners
Received in merchandise from multiple retailers on a daily basis for customer special orders
Used WMS to create cross dock pick up for inventory transfer of merchandise from other stores
Monitored employee performance on customer service, product knowledge, cycle counts and order management
Responsible for daily management of merchandise received freight flow and inventory ordering from RDC
Pulled and binned merchandise using RF scanners as requested through computer generated lists for installed sales scheduled
Audited bin locations to ensure accuracy of inventory
Lead 6-10 people in the receiving and sorting of incoming merchandise daily
Ran all reports on daily sales, inventory discrepancies, and installed sales
Performed daily inventory counts
Daily price audits to ensure merchandise is priced accurately
Education
Associates - CAD design
Ivy Tech Community College
Bloomington, IN
05.2009
Skills
Warehouse Management Systems
Fishbowl
Manhattan
SAP
Google Drive
Excel
Microsoft
Interpersonal skills
Communication skills
Team building
Problem solving
Organizational skills
Adaptability
SOP creation
MHE certification
Analytical mindset
References
Joe Lemark, Sales/Marketing Director, 463-268-2477