Summary
Overview
Work History
Education
Skills
Projects
Personal Summary
Websites
Coursework
Timeline
Generic

Luke Garrett

Campbell,CA

Summary

Driven engineering professional with a track record of process optimization and prototype development at Joby Aviation. Expert in SolidWorks and proficient in Python, I excel in team collaboration and have significantly enhanced production efficiency. Skilled in both design and analysis, my work has directly contributed to cost reductions and improved product quality.

Overview

3
3
years of professional experience

Work History

Manufacturing Engineering Intern

Joby Aviation
San Carlos, CA
06.2022 - 06.2024
  • Designing prototype and production fixtures used in the manufacturing process to improve ergonomics and repeatability
  • Supporting ongoing production builds by aiding with product build and engaging cross-functional team members
  • Troubleshooting and optimizing existing equipment for continuous process improvement and lean manufacturing principles
  • Creating and Modifying manufacturing work instructions, process specifications, manufacturing process flow, control plans etc
  • For new and existing production processes
  • Performing testing and data collection needed to inform both design and manufacturing teams
  • Supporting gauge R&R studies for fixtures and manufacturing process conformance
  • Devised, evaluated, implemented and oversaw multiple manufacturing projects of large scope from planning to completion.
  • Conducted root cause analysis on non-conforming parts to identify potential solutions.
  • Utilized lean manufacturing principles such as Kaizen, 5S, and SMED when developing solutions for improving productivity levels.
  • Developed and implemented process improvements to increase production efficiency.
  • Developed process flow diagrams and work instructions to optimize manufacturing operations.
  • Identified cost reduction opportunities through improved processes, materials utilization, and waste elimination initiatives.
  • Coordinated with vendors, suppliers and manufacturing personnel to resolve technical and quality issues.
  • Monitored production processes and adjusted schedules.
  • Conducted maintenance and repair on production equipment.
  • Created new processes for fabrication, assembly, testing, and inspection of products to meet FAA requirements

Engineering Designer

Deep Ocean Engineering Inc.
San Jose, CA
06.2021 - 06.2022
  • Design and Assemble ROV & USV parts, assemblies, and sub-assemblies using Solidworks
  • Manage the requirements planning of manufactured components
  • Assemble and test I-1650 USV before shipment to the customer
  • Digitize previously had drafted parts and assemblies
  • Update BOM lists and link to manufacturers' part numbers
  • Assemble ROV & USV thrusters based on exploded CAD assemblies and BOMs
  • Assist in troubleshooting multidisciplinary engineering issues that arise
  • Identified flaws in new sub-assembly models prior to production, omitting re-working time.
  • Designed molds, tools or fixtures for use in manufacturing processes.
  • Discussed changes in design, method of manufacture and assembly techniques with staff.
  • Worked independently and as team member to develop design concepts that met business and technical needs.
  • Interacted with vendors regarding material selection, tooling options and production processes.
  • Evaluated existing designs for cost reduction or improved performance opportunities.
  • Interpreted engineering sketches, specifications or drawings.
  • Produced detailed technical reports outlining design parameters and results of tests.
  • Maintained accurate records related to design changes throughout the development cycle.

Education

Bachelor of Science - Mechanical Engineering

San Jose State University
San Jose, CA
05.2024

Associates of Science - Engineering

Monterey Peninsula College
Monterey, CA
05.2020

Associate of Science - Physics

Monterey Peninsula College
Monterey, CA
05-2020

Skills

  • SolidWorks - advanced
  • Catia - proficient
  • Autodesk - advanced
  • Pro-engineer/PTC/Creo - basic
  • Onshape - proficient
  • Matlab - proficient
  • Python - proficient
  • Oscilloscope
  • Multimeter
  • Vernier Calipers
  • Micrometer
  • NI DAQ's
  • Hipot Tester
  • LCR Meter
  • Finite element analysis
  • Geometric dimensioning and tolerancing
  • Operational efficiency
  • Prototype development
  • Teamwork and collaboration
  • Process optimization
  • Equipment calibration
  • Product design review

Projects

JOBY S4 Electric Propulsion Unit, Work Project, Owned the development processes for cooling pump assembly line., Designed series of press dies for cooling pump pressing operations utilizing Schmidt press., Developed end of line electrical (EOL) check procedure for cooling pump motor phases and thermistors., Designed test panel for EOL check., Developed leakdown testing procedure for Triple Inverter Coldplate and Upper Structure., Designed laser welding tooling for Coldplate and Upper Structure., Designed press die for cooling pump electrical connector., Designed press die for EPU inverter HV/LV electrical connector. Phantom T5 Super, Work Project, Designed and Assembled a custom order ROV that's a hybrid of our T-series and L-series ROV's using Solidworks., Redesigned center plane (cross-section of the main chassis) to accommodate Tecnadyne 1040 thrusters., Relocated camera tilt assembly., Designed tilt assembly bracket from the top down., Redesigned thruster mounts from the top down.

Personal Summary

I am a passionate and driven individual with a deep love for mechanics, problem-solving, and innovation. As a volunteer at Tradewinds Aviation, I gained invaluable experience performing 100-hour maintenance on aircraft, including greasing pulleys, gapping spark plugs, and cleaning fuel filters. My passion for mechanics extends beyond aviation—I’ve rebuilt two BMWs and several dirt bikes, all purchased with blown engines, and grew up rebuilding motorcycle engines alongside my dad.

I also have a strong interest in 3D printing, having owned and operated a LulzBot TAZ 5, Creality Ender, and now a Bambu Lab P1P. I enjoy designing and printing a variety of functional items, ranging from household solutions like a hanging towel rack to automotive components crafted from carbon fiber-filled ASA.

In addition to my technical pursuits, I’ve demonstrated resilience and work ethic by putting myself through college and graduating with minimal debt. During this time, I honed my interpersonal skills by working as a server, bartender, and trainer at renowned fine dining establishments such as Yard House, Cheesecake Factory, Moody’s Bistro Bar and Beats in Truckee, Lahontan in Truckee, Pebble Beach’s The Bench Restaurant, and the fine dining restaurant at Hyatt’s Carmel Valley Ranch.

I thrive in challenging environments, balancing my mechanical, creative, and professional pursuits with a strong work ethic, adaptability, and attention to detail.

Coursework

  • Engineering Design
  • Fluid Mechanics
  • Engineering Dynamics
  • Matlab/Python Programming
  • Materials Engineering
  • Engineering Statics
  • Mechanical Systems Design
  • Experimental Methods
  • Finite Element Method
  • Mechatronic Design
  • Circuits

Timeline

Manufacturing Engineering Intern

Joby Aviation
06.2022 - 06.2024

Engineering Designer

Deep Ocean Engineering Inc.
06.2021 - 06.2022

Bachelor of Science - Mechanical Engineering

San Jose State University

Associates of Science - Engineering

Monterey Peninsula College

Associate of Science - Physics

Monterey Peninsula College
Luke Garrett